4-Head A-B Automatic Net Weight Filling Machine for High Viscosity Filling Into Open Top Pails & Bag-In-A-Box Applications

     DuoFill DF-8000 Series

• 4-Head A/B Component Net Weight Filling System for High-Viscosity Applications
  ±0.02% Accuracy • 1:100 Ratio Range • 1M cP Capability • Pail/BIB Dual Mode

• Technical Specifications

• Parameter	DF-8100 (Standard)	DF-8200X (ATEX)	DF-8300F (Food Grade)
  Capacity	5-20L (±0.02%)	5-20L (±0.03%)	5-20L (±0.025%)
  Throughput	45 Pails/Hour	40 Pails/Hour	40 Pails/Hour
  Ratio Accuracy	±0.02% (1:1 to 1:100)	±0.03%	±0.025%
  Viscosity Range	10,000-1,000,000 cP	Same	50,000-800,000 cP
  Filling Technology	4-Head Servo Piston<br>• Dual-Channel Mass Flow<br>• Cross Ratio Compensation	ATEX Gear Pumps	Peristaltic Pump (FDA)
  Material Path	316L SS + PTFE Lined	Hastelloy C276	316L EP (Ra<0.4μm)
  Mix Control	Static Mixer (40 Elements)	Dynamic Shear Mixer	Disposable Bag System
  Dispense Modes	Open-Top Pails • Bag-in-Box	Same + IBC Totes	Same + Aseptic Bags
  Residual Control	<0.05ml (Teflon Scraper)	<0.03ml	<0.01ml
  Cleanability	CIP 20-min Cycle	Solvent Purge	SIP/CIP 15-min Cycle
  Power	480V/60Hz, 22kW	24VDC Ex ia	480V/60Hz, 18kW
  Certifications	CE, ISO 9001	ATEX Zone 1	FDA 21 CFR 177.2600

• Core Innovations

• 1. RatioGuard™ Precision System

• Performance Metrics:

• Application	Ratio	Accuracy	Viscosity
  Polyurethane	1:100	±0.03%	500,000 cP (A) / 1,000 cP (B)
  Epoxy Resin	1:5	±0.018%	300,000 cP (A) / 50,000 cP (B)
  Silicone	1:1	±0.015%	800,000 cP (Both)

• 2. SplashFree™ BIB Technology

• Technology	Function	Performance
  Submerged Lance	Deep Insertion (150mm)	0% Splash Contamination
  Vacuum Assist	-0.8bar Filling	99.9% Fill Efficiency
  Bag Wrinkle Control	AI Vision Positioning	0% Seal Area Contamination

• Industry-Specific Solutions

• Chemical & Adhesives

• Feature	Specification
  Exothermic Control	Temp-Controlled Path (±0.5°C)
  Settling Prevention	In-line Dynamic Agitator
  Pot Life Extension	Cryo-Cooling Jacket (5°C)

• Food & Pharma

• Aseptic Filling:

  Component	Certification
  SIP Validation	FDA 21 CFR 113/114
  Material Safety	USP Class VI

• Oxygen Barrier:

• Composite Materials

• Challenge	Solution
  Fiber Settling	Pulsed Flow Agitation
  Void Formation	Vacuum Degassing (-0.9bar)
  Ratio Drift	Real-Time Density Compensation

• Smart Control System

• **10" HMI with RatioOS™**

• AI-Driven Features:

• Predictive Maintenance:

  Component	Alert Threshold
  Seal Wear	Friction >10N
  Pump Efficiency	Flow <95% Baseline

• Quality Sentinel:

  Anomaly	Action
  Density Shift >1%	Ratio Recalibration
  Temp Variance >2°C	Flow Rate Adjustment

• Technical Specifications

• Component	DF-8100	DF-8300F
  Metering Pumps	Servo Piston (0.1ml Resolution)	Peristaltic Pump (FDA)
  Static Mixer	40-Element Helix (99.9% Homogeneity)	Disposable Mixer Bag
  Material Path	Heated Jacket (80°C)	Chilled Path (5°C)

• Certifications

• ► ATEX 2014/34/EU Zone 1 (DF-8200X)
  ► FDA 21 CFR 177.2600
  ► CE EN 60204-1
  ► ISO 9001:2015
  ► EHEDG EL Class I (DF-8300F)

• Why Choose DF-8000?

• Precision Engineering:

• ► Dual-Component Mastery:
   - 1:100 Ratio Range (e.g., 100g A : 1g B)
   - Real-Time Density Compensation
   - Cross-Contamination <1ppm
  ► High-Viscosity Innovation:
   | **Technology**| **Performance**|
   |-------------------------|------------------------|
   | Heated Path (80°C) | 1 Million cP Flow |
   | Teflon Scraper | <0.05ml Residual|
   | Vacuum Filling | 0% Air Entrapment |
  ► Dual-Application Flexibility:
   1. Open-Top Pails: Auto-Height Lance
   2. Bag-in-Box: Wrinkle-Free Sealing
   3. Quick Changeover: <90s Switch

APPLICABLE BARREL TYPE

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Live Shooting

Support customization, low price, no middlemen, factory direct sales, large quantity and more favorable. Product quality assurance, simple operation and durability. We have professional customer service to consult and provide technical guidance at any time.

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

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