3 – Head Automatic Net Weight Filling & Crimp Closing Machine for Gallon to Pail Containers with POP Fill Cart

     TriFill Pro TF-10000 Series

• 3-Head Net Weight Filling & Crimp Sealing System with POP SmartCart
  ±0.03% Accuracy • 60 Pails/H • Multi-Industry • Industry 4.0 Ready

• Technical Specifications

• Parameter	TF-1010 (Standard)	TF-1020X (ATEX)	TF-1030H (High-Visc)
  Capacity Range	1-20L (±0.03%)	1-20L (±0.05%)	1-20L (±0.04%)
  Throughput	60 Containers/H	55 Containers/H	50 Containers/H
  Accuracy	±0.03% Gravimetric	±0.05%	±0.04%
  Viscosity Range	50-500,000 cP	100-300,000 cP	5,000-1,000,000 cP
  Filling Technology	Triple Coriolis Mass Flow	ATEX Gear Pumps	Heated Screw Augers
  Crimp Force	1000-6000N (±0.8%)	1200-7000N (±1%)	1500-8000N (±0.9%)
  Material Contact	316L EP (Ra<0.4μm)	Hastelloy C276	Ceramic-Coated Path
  POP SmartCart	300L Capacity<br>• Auto-Height Docking<br>• RFID Material Tracking<br>• Predictive Replenishment	Same + ATEX Pressurization	Same + Heated Jacket
  Changeover Time	<75s (Tool-Free)	<85s	<70s
  Power	480V/60Hz, 12kW	24VDC Ex ia	480V/60Hz, 15kW
  Certifications	NTEP/OIML R117 Class 0.3	ATEX Zone 1	FDA 21 CFR 177.2600
  Footprint (L×W)	4.2m×2.1m	4.5m×2.3m	4.3m×2.2m

• TripleSync™ Core Technology

• 1. Tri-Weigh™ Precision Architecture

• Metrology Performance:

• Metric	TF-1010	Industry Standard
  Calibration Drift	<0.005%/Year	0.1-0.2%
  Vibration Immunity	ISO 10816-3 Class A	Class C
  Temperature Stability	±0.0005%/°C	±0.02%/°C

• 2. POP SmartCart™ Intelligence

• Feature	Technology	Performance
  Auto-Docking	LiDAR + Machine Vision	±0.5mm Positioning
  Material AI	Consumption Forecasting	<1% Stockout Risk
  Collision Safe	360° Ultrasonic Barrier	0 Incident Guarantee

• Industry-Specific Engineering

• Chemicals & Solvents

• Component	ATEX Solution
  Pressurized Path	Nitrogen Inerting (O₂<0.5%)
  VOC Control	Carbon Adsorption Hood (99.9%)
  Seal Integrity	Helium Leak Test <10⁻⁷ mbar·L/s

• Food & Pharmaceuticals

• GMP Compliance:

• Traceability:

  System	Precision
  Blockchain Record	Per-Pail Serialization
  RFID Tracking	100% Material Genealogy

• High-Viscosity Adhesives

• Innovation	Benefit
  80°C Heated Path	1M cP Flow Capability
  Shear Control	0% Molecular Degradation
  Anti-Settling	Dynamic Agitation System

• Smart Control Ecosystem

• **12" HMI with TriOS™**

• AI-Driven Features:

• Predictive Sealing:

  Parameter	Action
  Lid Thickness Variation	Auto-Force Adjustment
  Material Crystallization	Path Heating Trigger

• OEE Optimization:

  Metric	Real-Time Monitoring
  Uptime	99.5%
  Energy Efficiency	0.15 kWh/Pail

• Operational Workflow

• 1. Pail Loading → 2. POP Cart Auto-Docking →
  3. Net Weight Taring (±0.01%) → 4. Triple-Head Filling (±0.03%) →
  5. Vacuum Nozzle Retraction → 6. AI-Guided Crimping (1000-6000N) →
  7. 100% Seal Integrity Scan → 8. Blockchain Data Logging

• Cycle Time: 60 seconds/pail

• Performance Validation

• ExxonMobil Case Study:

• *"After deploying TF-1010 for 20L lubricant pails:

  • Output: 35 → 60 pails/hour (+71%)

  • Fill Accuracy: ±0.25% → ±0.02%

  • Material Savings: $420,000/year

  • ROI: 4.8 months"*

• Technical Advantages

• Triple-Head Superiority:

• ► Unmatched Precision:
   - 0.001% Resolution Coriolis Meters
   - Cross-Channel Density Compensation
   - Air Buoyancy Auto-Correction
  ► POP SmartCart Intelligence:
   | **Feature**| **Performance**|
   |----------------------|------------------------|
   | 300L Capacity| 4×75L Totes |
   | Auto-Height Docking | ±0.5mm (LiDAR Guided) |
   | Predictive Replenishment | 98% Stock Accuracy |
  ► Industrial Durability:
   - Tungsten Carbide Crimp Dies
   - 100,000-Hour MTBF
   - IP69K Washdown Protection

APPLICABLE BARREL TYPE

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Live Shooting

Support customization, low price, no middlemen, factory direct sales, large quantity and more favorable. Product quality assurance, simple operation and durability. We have professional customer service to consult and provide technical guidance at any time.

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance