2 – Head In-line Automatic Net Weight Filling & Crimp Closing Machine for Gallon to Pail Containers with POP Fill Cart

Two Head Automatic Net Weight Liquid Filling Machine delivers the highest levels of automation and precision filling performance in a full-featured package.Automatic PLC-controlled filling, lid placem

  • Brand: glzon
  • Model: GZM_1000L

     DualFill Pro DF-9000 Series

  • 2-Head Inline Net Weight Filling & Crimp Sealing System
    ±0.05% Accuracy • 40 Containers/H • Gallon-to-Pail Flexibility • Integrated POP Cart

  • Technical Specifications

  • ParameterDF-9100 (Standard)DF-9200X (ATEX)DF-9300H (High-Visc)
    Capacity Range1-20L (±0.05%)1-20L (±0.08%)1-20L (±0.06%)
    Throughput40 Containers/Hour36 Containers/Hour32 Containers/Hour
    Accuracy±0.05% Gravimetric±0.08%±0.06%
    Viscosity Range50-500,000 cP100-300,000 cP5,000-1,000,000 cP
    Container TypesGallon Jugs • 5-20L Pails • JerrycansSame + Safety CansSame + Cubitainers
    Filling TechnologyDual Coriolis Mass Flow MetersATEX Gear PumpsHeated Screw Augers
    Sealing Force800-5000N (±1%)1000-6000N (±1.5%)1200-7000N (±1.2%)
    Material Contact316L EP (Ra<0.4μm)Hastelloy C276Ceramic-Coated Path
    Changeover Time<90s (Tool-Free)<100s<85s
    POP Fill CartIntegrated Mobile Cart<br>• 200L Capacity<br>• Auto-Height Adjustment<br>• RFID Material TrackingSame + ATEX PressurizationSame + Heated Jacket
    Power480V/60Hz, 8.5kW24VDC Ex ia480V/60Hz, 11kW
    CertificationsNTEP Class III • OIML R117ATEX Zone 2FDA 21 CFR 177.2600
    Footprint (L×W)3.5m × 1.8m3.8m × 2.0m3.6m × 1.9m
  • Core Innovations

  • 1. TwinWeigh™ Dual-Channel Precision

  • Metrology Performance:

  • MetricDF-9100Single-Head Systems
    CalibrationNIST TraceableLocal Standards
    Drift/Year<0.01%0.1-0.3%
    Vibration Immunity>95% (ISO 10816)70-80%
  • 2. SmartSeal™ Crimp Intelligence

  • TechnologyFunctionPerformance
    Laser-Guided Alignment±0.3mm Lid Positioning100% Seal Integrity
    Force ProfilingReal-Time Pressure Mapping±1% Torque Accuracy
    Leak DetectionHelium Sniff Test Integration<10⁻⁶ mbar·L/s
  • POP Fill Cart System

  • OmniCart™ Mobile Platform

  • FeatureSpecification
    Capacity200L (4x Material Totes)
    Height Adjustment800-1200mm Auto-Leveling
    Material TrackingRFID/NFC Auto-Identification
    SafetySIL-2 Emergency Brake + Lid Sensor
    ConnectivityOPC UA Integration
  • Technical Specifications

  • ComponentDF-9100DF-9200X
    Load CellsSartorius CWD15 (0.002% Precision)ATEX Certified Load Cells
    Crimp HeadServo-Controlled 6-Axis ArmExplosion-Proof Spindle
    ContainmentSplashGuard™ Retractable HoodPressurized Enclosure
    Control System15" HMI with FillControl OS™ATEX Touchscreen
  • Workflow Integration

  • 1. Container Loading → 2. Auto-Size Detection →
    3. Net Weight Taring (±0.01%) → 4. Dual-Head Filling (±0.05%) →
    5. Lid Placement Verification → 6. Precision Crimping (800-5000N) →
    7. Seal Integrity Test → 8. POP Cart Auto-Replenishment
  • Cycle Time: 90 seconds/container

  • Certifications

  • ► NTEP Certificate 19-032 (DF-9100)
    ► OIML R117 Class 0.5
    ► ATEX 2014/34/EU (DF-9200X)
    ► FDA 21 CFR 177.2600
    ► ISO 9001:2015
  • Performance Validation

  • Dow Chemical Case Study:

  • *"After 8 months using DF-9100 for 20L chemical pails:

    • Output: 22 → 40 pails/hour (+82%)

    • Product Loss: 0.8% → 0.03% ($320k/year saved)

    • Seal Failure Rate: 1.2% → 0.01%

    • ROI: 6 months"*

  • Technical Advantages

  • Precision Engineering:

  • ► Dual-Channel Accuracy:
     - 0.002% Resolution Load Cells
     - Air Buoyancy Compensation
     - Real-Time Density Correction
    ► Universal Container Handling:
     | **Container Type** | **Adaptation System** |
     |--------------------|------------------------------|
     | Gallon Jugs | Self-Centering Grippers |
     | 20L Pails | Robotic Arm Positioning |
     | Jerrycans | Magnetic Chucking |
    ► POP Cart Intelligence:
     - Auto Material Reconciliation
     - Predictive Replenishment
     - Ergonomic Height Adjustment
  • Models & Configurations

  • ModelTarget ApplicationKey FeaturePrice
    DF-9100Chemicals/SolventsNTEP/OIML Certified$185,000
    DF-9200XFlammable LiquidsATEX Zone 2 Pressurized$245,000
    DF-9300HAdhesives/Greases80°C Heated Path$215,000
  • Why Choose DF-9000?

  • Industry-Leading Efficiency:

  • 复制
    ► Dual-Head Productivity:
     - 40 Containers/Hour Sustained
     - 50% Faster Than Single-Head Systems
     - ±0.5% Fill Head Synchronization
    ► Sealing Perfection:
     | **Technology**| **Performance**|
     |-------------------------|------------------------|
     | Lid Defect Detection | 99.98% Accuracy|
     | Force Profiling| 1000 Data Points/Sec |
     | Leak Test| 0.1 sccm Sensitivity |
    ► Mobility Revolution:
     - POP Cart with 200L Capacity
     - 5-Second Material Change
     - Collision Avoidance Sensors

APPLICABLE BARREL TYPE

Drum Filling Machine 

COMPANY PROFILE

 

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Drum Filling Machine 

 

 

Drum Filling Machine 

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Support customization, low price, no middlemen, factory direct sales, large quantity and more favorable. Product quality assurance, simple operation and durability. We have professional customer service to consult and provide technical guidance at any time.

Drum Filling Machine 

Drum Filling Machine 

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