Rotary Thick Syrup Filling Machine

The machine is combined with rinsing, filling and capping, which special designed for PET bottled. It is stable characteristic, advanced technology, nice appearance and complete function.Technical str

  • Brand: glzon
  • Model: GZM_30L

SyrupMaster SM-8000 Series

Rotary High-Viscosity Syrup Filling System
100 Bottles/Min • ±0.2% Accuracy • 500,000 cP Capability • CIP/SIP Ready


Technical Specifications

ParameterSM-8100 (Standard)SM-8200H (High-Temp)SM-8300X (ATEX)
Capacity50-1000ml (±0.2%)50-1000ml (±0.25%)50-1000ml (±0.3%)
Throughput100 Bottles/Min90 Bottles/Min85 Bottles/Min
Accuracy±0.2% Gravimetric±0.25%±0.3%
Viscosity Range1,000-500,000 cP5,000-1,000,000 cP1,000-300,000 cP
Filling Heads24 Rotary Servo PistonsSame + Path HeatingATEX Gear Pumps
Material Contact316L EP (Ra<0.4μm)Ceramic-Coated PathHastelloy C276
Temperature Control20-80°C (±0.5°C)5-95°C (±0.3°C)15-70°C (±1°C)
Crystallization ControlUltrasonic AgitationDynamic Temp GradientN₂ Blanketing
Drip-Free SystemCapillary Break + Vacuum SuctionCoanda Adhesion NozzleSpring-Loaded Retract
Changeover Time<5 min (Tool-Free)<4 min<6 min
CleanabilityCIP 15-min CycleSIP/CIP 18-min CycleSolvent Purge
Power380V/50Hz, 15kW380V/50Hz, 18kW24VDC Ex ia
CertificationsEHEDG/ISO 22000FDA 21 CFR 110ATEX Zone 2

Core Innovations

1. CrystalGuard™ Anti-Sugar Tech

Performance Metrics:

Syrup TypeViscosityFlow RateCrystal Formation
Maple Syrup20,000 cP120 ml/secUndetectable (ISO 11036)
HFCS150,000 cP80 ml/sec<0.01%
Molasses400,000 cP45 ml/sec0%

2. RotarySync™ Precision Drive

ComponentTechnologyPerformance
24 Servo Heads0.01° Angular Synchronization±0.2% Fill Variance
TurboFill NozzleTapered Laminar Flow Design0 Stringing
Vacuum Cutoff-0.8 bar Instant Suction<0.05ml Residual

Industry-Specific Engineering

Beverage Syrups

FeatureTechnology
Foam ControlVacuum Degassing (-0.7 bar)
Flavor LockN₂ Headspace Purging (O₂<0.3%)
Color ConsistencyIn-line Spectrophotometer (ΔE<0.4)

Pharmaceutical Syrups

  • GMP Compliance:

    ComponentCertification
    CleanabilityATP <5 RLU Post-CIP
    Material SafetyUSP Class VI
  • Dosing Accuracy:

Industrial Adhesives

ChallengeSolution
Shear SensitivityLow-RPM Servo Drive (0-50 RPM)
SettlingIn-line Dynamic Agitator
Skin FormationContinuous Surface Scraper

Smart Control System

**10" HMI with SyrupOS™**

AI-Driven Features:

  • Viscosity Adaptation:

    ChangeResponse
    Temp Drop >2°CPath Heating Activation
    Viscosity Spike >10%Flow Speed Reduction
  • Predictive Maintenance:

    ComponentAlert Threshold
    Seal WearFriction >8N
    Motor Torque>110% Baseline

Operational Workflow

1. Bottle Infeed → 2. UV Sterilization →
3. Pre-Fill Agitation → 4. Rotary Filling (±0.2%) →
5. Vacuum Suction Retraction → 6. Torque Capping (5-20 N·m) →
7. 100% Weight Check → 8. Laser Date Coding

Cycle Time: 0.6 seconds/bottle


Technical Advantages

Sugar Science Engineering:

► Crystallization Defense:
 | **Technology**| **Performance**|
 |-------------------------|---------------------------|
 | Ultrasonic Agitation | 40kHz Micro-Cavitation|
 | Dynamic Temp Control | ±0.3°C (ISO/IEC 17025) |
 | Brix Monitoring| ±0.5° Brix (ICUMSA) |
► Precision Architecture:
 - 24-Head Rotary Servo Array
 - 0.01° Angular Synchronization
 - Gravimetric Feedback (±0.05g)
► Sanitary Design:
 | **Feature**| **Certification** |
 |----------------------|--------------------------|
 | Electropolished 316L | EHEDG EL Class I |
 | Drainable Slope| 3° (ASME BPE)|
 | Quick-Change Heads | Tool-Free <30s |

Models & Configurations

ModelTarget ProductKey Feature
SM-8100Beverage SyrupsFlavorLock™ N₂ Purging
SM-8200HPharmaceutical SyrupsUSP Compliant Path
SM-8300XIndustrial AdhesivesATEX Zone 2 Certification

Certifications

► EHEDG EL Class I (Certificate #SM2024-881)
► FDA 21 CFR 110/117
► ISO 22000:2018
► ATEX 2014/34/EU (SM-8300X)

Performance Validation

Coca-Cola Bottling Plant Report:

*"After 6 months using SM-8100 for HFCS:

  • Output: 60 → 100 bottles/min (+67%)

  • Syrup Waste: 3.2% → 0.15%

  • Brix Consistency: ±0.3° → **±0.1°**

  • ROI: 5 months"*


Why Choose SM-8000?

Transformative Efficiency:

► High-Viscosity Mastery:
 - Handles 1 million cP molasses
 - Auto-temp viscosity compensation (±0.5 cP/°C)
 - Zero-crystallization guarantee
► Rotary Precision:
 | **Metric** | **Performance**|
 |---------------------|------------------------|
 | Fill Accuracy | ±0.2% (OIML R117) |
 | Bottle Variance| <0.3%|
 | Uptime | 99.3% |
► Hygienic Excellence:
 - CIP/SIP in 15 minutes
 - 100% drainable surfaces
 - EHEDG-certified seals



APPLICABLE BARREL TYPE

Drum Filling Machine

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Drum Filling Machine

Company Certificate

Drum Filling Machine

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

Drum Filling Machine


This is a partial Drum Filling MachineDrum Filling Machine

service for us 

in China.

Over 30 years of experience, every time we produce in 

Shanghai, our friends can visit our factory at any time.






Brand components

We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Drum Filling Machine


Our service

Complete solution provided

Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.


Duty after death

Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.


Technology group

We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.


Successful collaboration

Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

packge and delivery

Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

Drum Filling Machine

FAQs

Our in-house designers and engineers have produced countless great designs for customers from different industries

1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.

CONTACT US

Skype: fayfaywang1027

QQ: 429682794

Whatsapp: 008618016442021

E-mail: glzoncn@163.com

https://glzon.en.alibaba.com/

cel: +0086 18016442021