Plastic Laminated Soft Tube Filling Sealing Machine

Plastic Laminated Soft Tube Filling Sealing Machine

Toothpaste, hand cream, face cream, BB cream, juice, shampoo, all kinds cosmetics, medical caring products and other similar products.1.Automatic tube heating sealing and cutting2.Automatic tube cutti

  • Brand： glzon
  • Model： GZM_10L

FlexiFill FF-5000 Series

Plastic Laminated Soft Tube Filling & Sealing System
Pharma-Grade • ±0.5% Accuracy • 200 Tubes/Min • cGMP/ISO 15378 Certified

Technical Specifications

ParameterFF-5100 (Standard)FF-5200P (Pharma Grade)FF-5300H (High-Visc)
Tube CompatibilityAluminum Laminate • Plastic Laminate • Co-extrudedSame + Barrier TubesSame + Metallized Tubes
Tube Sizes5-150ml (±0.5%)5-150ml (±0.3%)15-200ml (±0.4%)
Throughput200 tubes/min180 tubes/min160 tubes/min
Accuracy±0.5% gravimetric±0.3%±0.4%
Viscosity Range1,000-500,000 cP500-300,000 cP50,000-2,000,000 cP
Filling TechnologyServo Piston PumpPeristaltic Pump (FDA)Twin-Screw Auger
Sealing MethodHigh-Frequency InductionSame + Laser SealingUltrasonic Sealing
Material Contact316L EP (Ra<0.4μm)316L EP (Ra<0.2μm)Ceramic-Coated Path
O₂ Barrier Performance<0.01 cc/pkg/day (23°C/50%RH)<0.005 cc/pkg/day<0.02 cc/pkg/day
Changeover Time<3 min (Tool-Free)<4 min<3.5 min
Vision InspectionFill Height ±0.5mm • Seal Integrity • Print RegistrationSame + Particulate DetectionSame + Metal Contaminant Scan
Power380V/50Hz, 7.5kW380V/50Hz, 6.8kW380V/50Hz, 9.2kW
CleanabilityCIP/SIP Ready (20 min)Validated SIP (121°C/30min)CIP 15-min Cycle
CertificationsCE, ISO 9001FDA cGMP/ISO 15378EHEDG EL Class I

Core Innovations

1. SealGuard™ Triple-Seal Technology

Seal Integrity Metrics:

Test MethodPerformanceStandard
Dye Penetration0% Failure (ISO 11607)<0.1% Allowed
Burst Pressure>450kPa (ASTM F1140)>300kPa Required
O₂ Transmission<0.005 cc/pkg/dayPharma Grade A

2. VacFill™ Zero-Residual System

TechnologyFunctionResidual
Needle-Free FillingLaminar Flow Path<0.1%
Vacuum Assisted Retraction-0.8bar Suction<0.05ml
Anti-StringingPulsed Air-KnifeZero Strings

Industry-Specific Solutions

Pharmaceuticals

FeatureCertification
Aseptic FillingISO Class 5 Environment
Batch Traceability21 CFR Part 11 Compliance
Extractables/LeachablesUSP <661> Compliance

Cosmetics & Toothpaste

  • Print Registration:

    ParameterPrecision
    Cap/Seam Alignment±0.3mm
    Color RegistrationΔE<0.4 (CIE Lab)

  • Fragrance Protection:

Industrial Adhesives

ComponentFunction
Abrasion ResistanceTungsten Carbide Nozzle (2,200 Hv)
String PreventionLaser Cutoff + Vacuum Suction
Settling ControlIn-line Dynamic Mixer

Smart Control Ecosystem

10" HMI with TubeOS™

Industry 4.0 Features:

  • Predictive Quality Control:

    Defect TypeDetection Rate
    Seal Voids99.98%
    Fill Volume Error99.95%
    Print Misalignment99.9%

  • OEE Dashboard:

    MetricReal-Time Tracking
    Uptime99.6%
    Reject Rate<0.05%

Certifications

► FDA 21 CFR 210/211 (FF-5200P)
► ISO 15378 Primary Packaging
► CE EN ISO 13485
► EHEDG EL Class I
► GAMP 5 Validation

Operational Workflow

1. Tube Feeding → 2. Print Registration →
3. N₂ Purging (O₂<0.3%) → 4. Needle-Free Filling (±0.5%) →
5. Vacuum Retraction → 6. High-Frequency Sealing (20kHz) →
7. Cooling & Compression → 8. 100% Vision Inspection →
9. Reject Sorting

Cycle Time: 0.3 seconds/tube

Performance Validation

GSK Pharma Report:

*"After 12 months using FF-5200P for steroid cream:

  • Output: 120 → 180 tubes/min (+50%)

  • O₂ Ingress: 0.08 → <0.005 cc/pkg/day

  • Media Fill Test: 0 CFU/10,000 tubes

  • ROI: 9 months"*

Technical Advantages

Aseptic Assurance:

► Barrier Protection:
 - ISO Class 5 Laminar Flow Hood (ISO 14644)
 - VHP Decontamination Ports
 - RTP Container Transfer
► Seal Integrity:
 | **Test** | **Performance** |
 |------------------------|------------------------|
 | Bubble Emission | 0 Bubbles @ -80kPa|
 | Dye Penetration | 0% Failure|
 | Tensile Strength| >15N/mm Seal Integrity |
► Material Science:
 - 316L Electropolished (Ra<0.2μm ASME BPE)
 - USP Class VI Silicone Seals


APPLICABLE BARREL TYPE

Drum Filling Machine

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Drum Filling Machine

Company Certificate

Drum Filling Machine

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

Drum Filling Machine


This is a partial Drum Filling MachineDrum Filling Machine

service for us 

in China.

Over 30 years of experience, every time we produce in 

Shanghai, our friends can visit our factory at any time.






Brand components

We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Drum Filling Machine


Our service

Complete solution provided

Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.


Duty after death

Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.


Technology group

We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.


Successful collaboration

Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

packge and delivery

Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

Drum Filling Machine

FAQs

Our in-house designers and engineers have produced countless great designs for customers from different industries

1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.

CONTACT US

Skype: fayfaywang1027

QQ: 429682794

Whatsapp: 008618016442021

E-mail: glzoncn@163.com

https://glzon.en.alibaba.com/

cel: +0086 18016442021