SEMI AUTO TIN WEIGHT FILLING MACHINE

SEMI AUTO TIN WEIGHT FILLING MACHINE

Simple & Easy to operate filling machine, simply place the empty tins on the weighing platform, and it will automatically fill by itself. No mechanical setting on machine when changing container s

  • Brand： glzon
  • Model： GZM

Semi-Auto Gravimetric Tin Filler GW-200 Series

Precision Engineered for High-Value Liquids

Core Value: Human-Guided Accuracy

Shanghai Guangzhi GW-200 achieves ±0.1% gravimetric accuracy in semi-automatic operation – combining OIML Class 0.5 load cells, AI flow control valves, and anti-splash nozzles to solve critical challenges:
✅ ±0.1% dosing for lubricants/flavors/pharmaceuticals
✅ <2 min changeover for multi-product facilities
✅ 55% lower cost vs full automation
✅ Eliminates operator error (±3% manual variance)

Technology Highlights

1. Three-Stage Precision Filling

Performance Specifications:

  • Weighing System:

    • OIML R60 Class 0.5 load cells (±0.05% linearity)

  • Adaptive Flow Control:

    PhaseFlow RateAccuracy
    Bulk Fill5 L/min±0.5%
    Transition2 L/min±0.2%
    Dribble Fill0.5 L/min±0.05%

2. Collaborative Safety Architecture

  • Dual Control Modes:

    ModeApplicationSafety Certification
    Foot PedalHands-free operationEmergency stop <0.1s
    Two-Hand ControlFixed tin positioningISO 13849 PLc

  • Spill Prevention:

    • Tapered anti-splash nozzles (residual ≤0.1ml)

    • Ionizing bars (<10⁶ Ω surface resistance)

Technical Specifications

ModelGW-210 (Standard)GW-220X (ATEX)GW-230F (Food Grade)
Capacity0.5-20kg1-15kg0.2-10kg
Accuracy±0.1%±0.2%±0.1%
Speed15-30 tins/hour12-25 tins/hour15-28 tins/hour
Tin SizeØ150-300mmØ150-280mmØ100-250mm
Wetted Materials304 SS + PTFE316L + ATEX seals316L + FDA UHMW-PE
Power220VAC/0.5kW24VDC intrinsic safe220VAC/0.6kW
Gas ConsumptionNoneN₂ purge (5 L/min)None
Changeover Time<2 min<3 min<2 min

Industry-Specific Solutions

IndustryPain PointGW-200 SolutionQuantifiable Impact
Industrial Lubricants$120k/yr claim losses±0.1% accuracy + batch traceabilityClaims reduced by 95%
Flavor & Fragrance2.3% material wastePrecision dribble fill phaseSaved $78k/yr in raw materials
Pharma IntermediatesCross-contamination risksQuick-change nozzles + CIPCleaning time ↓70%

Operational Economics

Lubricant Manufacturer Case:

  • Manual Process:
    ▶ ±1.5% variance → $85k/yr waste
    ▶ 30% efficiency loss due to fatigue

  • GW-210 Implementation:
    ▶ ±0.1% accuracy
    ▶ Operator only handles tin placement

  • Results:
    ▶ $78k annual savings
    ▶ 55% productivity gain
    ▶ ROI: 4.8 months

Why Semi-Automatic?

ParameterManual FillingGW-200 Semi-AutoFull Auto Line
Accuracy±3%±0.1%±0.05%
Time per Tin2-3 min45-90 sec20-30 sec
ChangeoverImmediate<3 min>30 min
Investment$50018k>$150k
Optimal ScenarioMicro batchesMid-volume flexibilityMass production

Certifications & Support

Global Compliance:

  • OIML R60 Class 0.5

  • FDA 21 CFR 177.2600

  • ATEX Category 3 (GW-220X)

  • CE EN 10169 (corrosion protection)

Platinum Service:

  • 2-Hour Remote Support: AR-assisted diagnostics

  • Critical Spares:

    ComponentDelivery
    Load cells≤48h global
    Filling valves≤24h domestic

  • Lifetime Calibration:

    • Annual OIML weight calibration
      | Accuracy Shift | Action |
      |--------------------|--------------------------|
      | >0.05% | Free sensor replacement |

Precision Meets Pragmatism
Shanghai Guangzhi GW-200: Where human expertise and metrological excellence unite – filling your most valuable liquids with uncompromised accuracy. ⚖️