Fully Auto oil drum Filling Machine

1. Optional accessoriesa. Needle filling head: suitable for filling small caliber bottles and hose packaging products. The diameter and length of the needle can be customized according to the specific

  • Brand: glzon
  • Model: GZM

DrumFill Pro DF-2000 Series

Fully Automatic Oil Drum Filling Machine

Precision. Speed. Zero Spill.


Technical Specifications

Parameter

DF-2100 (Standard)

DF-2200X (ATEX)

DF-2300H (High-Viscosity)

Capacity

20-220L (±0.2%)

20-220L (±0.3%)

20-220L (±0.25%)

Throughput

45 drums/hour

40 drums/hour

38 drums/hour

Accuracy

±0.2% mass flow

±0.3%

±0.25% gravimetric

Viscosity Range

10-100,000 cP

50-80,000 cP

500-500,000 cP

Filling Technology

Coriolis meter

ATEX diaphragm pump

Heated screw conveyor

Material Contact

316L SS + PTFE seals

Hastelloy C276

316L + PEEK coating

Nozzle System

Retractable anti-drip

Ex-rated dripless

Self-cleaning thermal nozzle

Oil Mist Control

>95% capture (hood)

>98% (RTO system)

>96% (carbon adsorption)

Power

380V/50Hz, 11kW

24VDC Ex ia

380V/50Hz, 15kW

Air Consumption

120 L/min @ 0.6MPa

100 L/min

140 L/min

Changeover Time

<3 min (tool-free)

<4 min

<5 min

Footprint (L×W×H)

3500×1800×2800mm

3800×2000×3000mm

3600×1900×2900mm


Core Innovations

1. ZeroSpill™ Filling System

Key Features:

  • Dual-Seal Bung Adapter: IP67-rated containment

  • Overflow Protection: Radar level sensor ±1mm

  • Static Control: Grounding <10⁵ Ω (NFPA 77)

2. Viscosity-Adaptive Modes

Oil Type

Technology

Fill Speed

Light Hydraulic

High-flow mode (200 L/min)

45 sec/drum

Gear Oil ISO 680

Heated path (60°C±1°C)

70 sec/drum

Grease NLGI 2

Pulsed piston filling

90 sec/drum


Industry-Specific Engineering

Lubricant Manufacturing

Feature

Certification

ISO 6743 Compliance

Auto-viscosity compensation

Additive Injection

8-port dosing (±0.5%)

API/ILSAC Compliance

Recipe database integration

Industrial Oils

  • MIL-PRF-2105 compliance

  • Water content monitoring (<500ppm)

  • Oxidation stability test port

Bio-Based Oils

  • USDA BioPreferred validation

  • Allergen-free purge protocol

  • Low-temperature filling (-20°C)


Smart Control Ecosystem

10" HMI with LubriOS™

AI Modules:

  • Seal Wear Prediction:

    Parameter

    Alert Threshold

    Friction >8N

    Seal replacement warning

    Leak rate >0.1ml/hr

    Auto shutdown

  • Energy Optimization:

    Mode

    Power Saving

    Standby

    85% reduction

    Continuous filling

    Regenerative braking


Performance Comparison

Metric

Manual Filling

DF-2100

Improvement

Output

12 drums/hour

45 drums/hour

↑275%

Oil Waste

3-5%

<0.1%

↓98%

VOC Emission

800 ppm

<5 ppm

↓99.4%

Labor Cost

3 operators

0.5 FTE

↓83%


Certifications

► ATEX 2014/34/EU (Zone 1)
► ISO 80079-36 (Dust Explosion)
► API 682 Seal Standard
► USDA BioPreferred
► CE EN 60204-1

Operational Workflow

1. AGV drum delivery → 2. Laser bung alignment →
3. Nitrogen purging (O₂<0.5%) → 4. Sealed nozzle insertion →
5. Mass flow filling (±0.2%) → 6. Auto cap sealing →
7. Robotic palletizing

Cycle Time: 80 seconds/drum


Service Package

Service

Standard

Premium

Global Spares

48h delivery (50+ countries)

On-site critical inventory

Remote Calibration

Quarterly AI optimization

Real-time adjustment

Training

2-day operator certification

Custom ERP integration

Uptime SLA

98%

99.5% with IIoT monitoring


Precision Engineered for Industrial Oils

Shanghai Guangzhi DF-2000: Where 220L drums are filled at 45 units/hour with laboratory accuracy – from hydraulic fluids to food-grade lubricants.



Key Advantages

45 Drums/Hour: Dual-line parallel filling

Zero Spill: Vacuum-assisted nozzle retraction

Viscosity Adaptation: 10-500,000 cP coverage

Global Compliance: ATEX/API/USDA/CE

Validation Report:

±0.2% accuracy per OIML R117 (PTB #DF2024-782)


APPLICABLE BARREL TYPE

Drum Filling Machine

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Drum Filling Machine

Company Certificate

Drum Filling Machine

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

Drum Filling Machine


This is a partial Drum Filling MachineDrum Filling Machine

service for us 

in China.

Over 30 years of experience, every time we produce in 

Shanghai, our friends can visit our factory at any time.






Brand components

We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Drum Filling Machine


Our service

Complete solution provided

Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.


Duty after death

Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.


Technology group

We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.


Successful collaboration

Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

packge and delivery

Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

Drum Filling Machine

FAQs

Our in-house designers and engineers have produced countless great designs for customers from different industries

1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.

CONTACT US

Skype: fayfaywang1027

QQ: 429682794

Whatsapp: 008618016442021

E-mail: glzoncn@163.com

https://glzon.en.alibaba.com/

cel: +0086 18016442021