High Output Fully Automatic Paints Filling Line

High Output Fully Automatic Paints Filling Line

Adopting multiple core proprietary technologies such as rapid mechanical positioning and comprehensive detection by multiple sensor groups, it is suitable for the filling needs of containers ranging f

  • Brand： glzon
  • Model： GZM

PaintFlow PFX-8000 Series

High-Output Fully Automatic Paint Filling Line

Precision. Speed. Explosion Safety.

Technical Specifications

Parameter

PFX-8100 (Standard)

PFX-8200X (ATEX)

PFX-8300M (Metallic Paints)

Capacity

1-20L (±0.2%)

1-20L (±0.3%)

0.5-10L (±0.15%)

Throughput

200 cans/hour

180 cans/hour

150 cans/hour

Viscosity Range

50-500,000 cP

100-300,000 cP

200-200,000 cP

Dosing Technology

Coriolis mass flow

Same

Piston + Coriolis hybrid

Material Contact

316L SS + ECTFE

Hastelloy C276

316L EP + PEEK

Power

480V/60Hz, 22kW

24VDC Ex ia

480V/60Hz, 18kW

N₂ Consumption

40 L/min

45 L/min

35 L/min

Color Change Time

<15 sec

<20 sec

<25 sec

VOC Emission

<10mg/m³ (Carbon ads.)

<5mg/m³ (RTO)

<8mg/m³

Footprint (L×W)

12m×4.5m

14m×5m

13m×4.8m

Core Innovations

1. Triple-Shield Safety System

Risk

Technology

Certification

Solvent Ignition

N₂ inerting (O₂<0.5%)

ATEX II 2G Ex db IIC T4

Static Discharge

Ionized air curtain (<10⁶ Ω)

IEC 60079-32-1

Pigment Settling

Dual-helical agitator (5-30 RPM)

Prevents ΔE>0.5 color shift

2. Smart Output Optimization

图片代码graph LRA[Auto Viscosity Detection] --> B{>50,000 cP?}
B -->|Yes| C[Heated Path @ 50°C]B -->|No| D[Standard Flow]C & D --> E[±0.2% Gravimetric Filling]YesNoAuto Viscosity DetectionUnsupported markdown: blockquoteHeated Path @ 50°CStandard Flow±0.2% Gravimetric Filling

Performance Metrics:

  • Metallic Paint Uniformity: Flake orientation ±3°

  • Throughput Stability: ±1% deviation at 200 cans/hour

Industry-Specific Engineering

Automotive Refinish

  • Metamerism control (D65/D50 light sources)

  • RFID formula verification (IATF 16949)

  • Low-VOC mode (<250g/L)

Industrial Coatings

Feature

Specification

High-build epoxy

Anti-sag pulsed filling

MIL-PRF-23236

Compliance package

Fast color change

3-step purge (waste <5ml)

Architectural Paints

  • Tinting system integration

  • Sheen uniformity monitoring

  • EPA Method 24 VOC testing

Operational Economics

Global Paint Plant Case:

  • Conventional Line:

    ▶ 80 cans/hour ±1.2% accuracy

    ▶ $220k/year VOC fines

    ▶ 5% color rework

  • PFX-8100 Solution:

    ▶ 200 cans/hour (±0.2%)

    ▶ VOC abatement >99%

    ▶ ROI: 9 months