Varnishes Can Filling Machine

  • Brand: glzon
  • Model: GZM_30L

VarnishCoat VC-3000 Series

Precision Varnish Can Filling System
Anti-Skinning • Bubble-Free • Color Consistency Control


Technical Specifications

ParameterVC-3100 (Standard)VC-3200X (ATEX)VC-3300H (High-Visc)
Capacity1-20L (±0.1%)1-20L (±0.15%)1-20L (±0.12%)
Throughput50 cans/hour45 cans/hour42 cans/hour
Accuracy±0.1% gravimetric±0.15%±0.12%
Viscosity Range50-500,000 cP100-300,000 cP1,000-1,000,000 cP
Skin PreventionN₂ Blanketing (O₂<0.3%)Ultrasonic AgitationPulsed Flow + N₂ Boost
Bubble ControlVacuum Degassing (-0.8 bar)Laminar Flow DesignUltrasonic Cavitation
Material Contact316L SS + PTFE LinedHastelloy C276Ceramic-Coated Path
Color ControlΔE<0.4 (Optional Spectro)SameSame + Gloss Sensor
Filling TechnologyServo PistonATEX Gear PumpHeated Screw Auger
Drip-Free SystemAir-Knife + Capillary BreakVacuum SuctionSpring-Loaded Retract
Power220V/50Hz, 2.2kW24VDC Ex ia220V/50Hz, 3.5kW
N₂ Consumption25 L/min30 L/min35 L/min
Clean Time<120s (Solvent Flush)<150s<130s
CertificationsCE, ISO 9001ATEX Zone 2FDA 21 CFR 175.300

Core Innovations

1. SkinGuard™ Anti-Oxidation

Performance:

Varnish TypeSkin ReductionTechnology
Polyurethane98.7%Micro-Environment Control
Alkyd Resin97.2%O₂ Scavenger Injection
UV-Cure99.0%Amber Light Filtration

2. BubbleFree™ Technology

MethodFunctionPerformance
Vacuum Degassing-0.8 bar @ 40°C<0.05% Air Entrainment
Pulsed FlowPressure CyclingEliminates Microbubbles
Coanda NozzleAdhesion Flow PathZero Turbulence

Industry-Specific Solutions

Wood Coatings

FeatureSpecification
Grain EnhancementLow-Shear Flow (200 RPM)
Ambering PreventionUV-Filtered Path (385nm cutoff)
Gloss RetentionΔGU<1.5 (ISO 2813)

Automotive Clearcoats

  • Metamerism Control:

    • D65/D50 Light Simulation

    • ΔE<0.4 Color Consistency

  • Fast-Cure Compatibility:

    ParameterPerformance
    IR Curing Support60°C Path Heating
    VOC Compliance<420g/L Mode

Marine Varnishes

ChallengeSolution
Blushing PreventionDehumidified Air Curtain (RH<35%)
Salt Spray Resistance316L SS Construction
Flow-LevelingSelf-Healing Nozzle Design

Smart Control System

10" HMI with VarnishOS™

AI Features:

  • Skin Risk Prediction:

    ParameterAction
    Temp Drop >2°CPreheat Activation
    Humidity >75%Dehumidifier Boost
  • Color Consistency:

    OptionPrecision
    In-line SpectroΔE<0.4 (CIE Lab)
    Gloss SensorΔGU<0.8 (60°)

Certifications

► ATEX 2014/34/EU (VC-3200X)
► FDA 21 CFR 175.300
► CE EN 60204-1
► ISO 9001:2015

Operational Workflow

1. AGV Can Loading → 2. N₂ Purging (O₂<0.3%) →
3. Viscosity Scan → 4. Precision Filling (±0.1%) →
5. Ultrasonic Bubble Disruption → 6. Capillary Drip Cut →
7. Torque-Controlled Sealing → 8. Gloss Verification

Cycle Time: 72 seconds/can


Performance Validation

PPG Coatings Case Study:

*"After 6 months using VC-3100 for polyurethane varnish:

  • Output: 28 → 50 cans/hour (+79%)

  • Skin Waste: 3.8% → 0.07%

  • Color Variance: ΔE 1.2 → 0.35

  • ROI: 5 months"*


APPLICABLE BARREL TYPE

Drum Filling Machine

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Drum Filling Machine

Company Certificate

Drum Filling Machine

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

Drum Filling Machine


This is a partial Drum Filling MachineDrum Filling Machine

service for us 

in China.

Over 30 years of experience, every time we produce in 

Shanghai, our friends can visit our factory at any time.






Brand components

We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Drum Filling Machine


Our service

Complete solution provided

Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.


Duty after death

Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.


Technology group

We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.


Successful collaboration

Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

packge and delivery

Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

Drum Filling Machine

FAQs

Our in-house designers and engineers have produced countless great designs for customers from different industries

1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.

CONTACT US

Skype: fayfaywang1027

QQ: 429682794

Whatsapp: 008618016442021

E-mail: glzoncn@163.com

https://glzon.en.alibaba.com/

cel: +0086 18016442021