Full automatic 200kg oil drum filling line

The fully automatic filling robots are mainly used in the fixed weight filling field of basic chemical, petrochemical, new energy, new materials, fine chemical, electronic chemicals, daily chemical, l

  • Brand: glzon
  • Model: GZM_200L

OilMaster 2000 Series

Fully Automatic 200kg Oil Drum Filling Line

Heavy-Duty Precision. Industry 4.0 Integration. Zero Spill Guarantee.


Technical Specifications

Parameter

OM-2100 (Standard)

OM-2200X (ATEX)

OM-2300H (High-Visc)

Capacity

150-220L (±0.15%)

150-220L (±0.2%)

150-220L (±0.18%)

Throughput

30 drums/hour

26 drums/hour

28 drums/hour

Accuracy

±0.15% mass flow

±0.2%

±0.18% gravimetric

Viscosity Range

10-200,000 cP

50-150,000 cP

500-800,000 cP

Filling Technology

Coriolis meter + AI compensation

Ex-rated pumps

Heated screw (80°C±1°C)

Material Contact

316L SS + PTFE seals

Hastelloy C276

Tungsten carbide coating

Container Handling

Robotic arm (max 300kg)

ATEX-certified gripper

Vacuum drum lifter

Oil Mist Control

>97% capture (RTO)

>98.5% (Carbon+Scrubber)

>96% (Condensation)

Power

480V/60Hz, 45kW

24VDC Ex ia

480V/60Hz, 55kW

Nitrogen Consumption

40 L/min

50 L/min

45 L/min

Changeover Time

<5 min (tool-free)

<7 min

<6 min


Core Technology Innovations

1. Dual-Robot Precision Handling

Safety Features:

  • Anti-Tip Clamps: Prevent drum wobble at 200kg load

  • Static Dissipation: <10⁴ Ω grounding (NFPA 77)

  • Overflow Protection: Radar sensors ±1mm accuracy

2. Viscosity Master™ Adaptive System

Oil Type

Heating/Cooling

Fill Speed

Energy Efficiency

Gear Oil (ISO VG 460)

60°C jacket (±1°C)

185 L/min

0.15 kWh/drum

Grease (NLGI #2)

Piston pulsation (20Hz)

120 L/min

0.22 kWh/drum

Transformer Oil

-10°C cryo cooling

210 L/min

0.18 kWh/drum


Industry-Leading Performance

Validated by ExxonMobil Singapore:

*"After 6 months operating OM-2100:

  • Zero spills with 200kg drums

  • 29.8 drums/hour sustained output

  • $2.1M/year saved in oil recovery

  • 9 sec/drum faster than manual filling"*


Smart Control Ecosystem

15" Industrial HMI with PetroOS™

AI Modules:

  • Predictive Pump Maintenance:

    Anomaly

    Pre-Action

    Vibration >4.5mm/s

    Auto RPM reduction + alert

    Temp deviation >2°C

    Flow pause & heat adjustment

  • Spill Prevention AI: 99.7% risk detection accuracy


Certifications & Compliance

► ATEX Category 1 (Zone 0/20)
► API 682 4th Edition
► ISO 80079-36/37 Explosive Atmospheres
► OSHA 1910.106 Flammable Liquids
► CE EN 415-9 Safety Standard

Line Configuration

Module

Function

OM-2100

AGV Conveyance

Auto drum queuing (40 pallets)

Standard

Robotic Unscrambler

Mixed drum size handling

+$48,000

VOC Condenser

>98% solvent recovery

+$62,000

Cryogenic Cooling

-30°C transformer oil fill

+$78,000


Operational Savings Analysis

Cost Factor

Manual Line

OM-2100

Annual Savings

Labor

4 operators

0.5 supervisor

$316,000

Oil Loss

3.2%

0.05%

$185,000 (200kl/yr)

VOC Fines

$45,000

$0

$45,000

Energy/Drum

1.8 kWh

0.17 kWh

$38,000

Total Savings

-

-

$584,000

ROI Period: 9 months (standard configuration)


Global Support

Service

Basic

Platinum

Spare Parts

72h global dispatch

On-site inventory hub

Uptime SLA

98% with remote monitoring

99.6% with AI predictive care

Training

Virtual certification course

Onsite 5-day master program

Calibration

Annual ISO/IEC 17025

Real-time cloud adjustment


APPLICABLE BARREL TYPE

Drum Filling Machine

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Drum Filling Machine

Company Certificate

Drum Filling Machine

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

Drum Filling Machine


This is a partial Drum Filling MachineDrum Filling Machine

service for us 

in China.

Over 30 years of experience, every time we produce in 

Shanghai, our friends can visit our factory at any time.






Brand components

We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Drum Filling Machine


Our service

Complete solution provided

Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.


Duty after death

Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.


Technology group

We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.


Successful collaboration

Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

packge and delivery

Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

Drum Filling Machine

FAQs

Our in-house designers and engineers have produced countless great designs for customers from different industries

1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.

CONTACT US

Skype: fayfaywang1027

QQ: 429682794

Whatsapp: 008618016442021

E-mail: glzoncn@163.com

https://glzon.en.alibaba.com/

cel: +0086 18016442021