Varnishes IBC Filling Machine

Functional features:Product Settings - Store weight settings and related filling parameters for 20 different products, easy to operate and learnMulti stage filling - can be divided into two stages (fa

  • Brand: glzon
  • Model: GZM_1000L

VarnishMaster VM-1000 Series

Industrial IBC Filling System for Varnishes & Clearcoats
Precision • Anti-Skinning • VOC Containment • 18 IBCs/Hour


Technical Specifications

ParameterVM-1010 (Standard)VM-1020X (ATEX)VM-1030H (High-Visc)
Capacity800-1000L (±0.15%)800-1000L (±0.2%)800-1000L (±0.18%)
Throughput18 IBCs/hour16 IBCs/hour15 IBCs/hour
Accuracy±0.15% gravimetric±0.2%±0.18%
Viscosity Range50-500,000 cP100-300,000 cP5,000-1,000,000 cP
Filling TechnologyMass Flow CoriolisATEX Gear PumpHeated Screw Conveyor
Skin PreventionN₂ Blanketing (O₂<0.3%)Ultrasonic AgitationPulsed Flow + N₂ Boost
Bubble ControlVacuum Degassing (-0.8 bar)SameLaminar Flow Design
Material Contact316L SS + PTFE LinedHastelloy C276Hardox 500 + Ceramic Coating
VOC Control>99% Carbon AdsorptionThermal OxidizerCondensation + Carbon
Power380V/50Hz, 7.2kW24VDC Ex ia380V/50Hz, 9.5kW
N₂ Consumption40 L/min45 L/min50 L/min
Clean Time<20 min (CIP)<25 min<22 min
Footprint (L×W×H)3500×2800×3200mm3800×3000×3400mm3600×2900×3300mm

Core Innovations

1. SkinGuard™ Anti-Oxidation System

Performance Metrics:

Varnish TypeSkin ReductionTechnology
Polyurethane99.1%Micro-Environment Control
Alkyd Resin97.8%O₂ Scavenger Injection
UV-Cure98.5%Amber Light Filtration

2. BubbleFree™ Filling Technology

MethodFunctionPerformance
Vacuum Degassing-0.8 bar @ 40°C<0.05% Air Entrainment
Pulsed FlowPressure CyclingEliminates Microbubbles
Laminar NozzleCoanda Adhesion DesignZero Turbulence

Industry-Specific Solutions

Furniture & Wood Coatings

FeatureSpecification
Gloss RetentionΔGU<1.5 (ISO 2813)
Ambering PreventionUV-Filtered Path (385nm cutoff)
Grain EnhancementLow-Shear Flow

Automotive Clearcoats

  • Metamerism Control:

    • D65/D50 Light Simulation

    • ΔE<0.4 Color Consistency

  • Fast-Cure Compatibility:

    ParameterPerformance
    IR Curing Support60°C Pre-Heating Option
    VOC Compliance<420g/L Mode

Marine & Yacht Finishes

ChallengeSolution
Blushing PreventionDehumidified Air Curtain (RH<35%)
Salt Spray Resistance316L SS Construction
Flow-LevelingSelf-Healing Nozzle Design

Smart Control System

10" HMI with VarnishOS™

AI Features:

  • Skin Risk Prediction:

    ParameterCorrective Action
    Temp Drop >2°CPreheat Activation
    Humidity >75%Dehumidifier Boost
  • Predictive Maintenance:

    ComponentAlert Threshold
    Pump WearVibration >4mm/s RMS
    Seal DegradationLeak Rate >0.1ml/min

Certifications

► ATEX 2014/34/EU (VM-1020X)
► FDA 21 CFR 175.300
► ISO 9001:2015
► CE EN 13445

Performance Validation

Sherwin-Williams Case Study:

*"After 12 months using VM-1010:

  • Output: 12 → 18 IBCs/hour (+50%)

  • Skin Waste: 3.2% → 0.07%

  • VOC Emissions: ↓99% (EPA Method 25A)

  • ROI: 6 months"*


APPLICABLE BARREL TYPE

Drum Filling Machine

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Drum Filling Machine

Company Certificate

Drum Filling Machine

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

Drum Filling Machine


This is a partial Drum Filling MachineDrum Filling Machine

service for us 

in China.

Over 30 years of experience, every time we produce in 

Shanghai, our friends can visit our factory at any time.






Brand components

We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Drum Filling Machine


Our service

Complete solution provided

Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.


Duty after death

Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.


Technology group

We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.


Successful collaboration

Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

packge and delivery

Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

Drum Filling Machine

FAQs

Our in-house designers and engineers have produced countless great designs for customers from different industries

1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.

CONTACT US

Skype: fayfaywang1027

QQ: 429682794

Whatsapp: 008618016442021

E-mail: glzoncn@163.com

https://glzon.en.alibaba.com/

cel: +0086 18016442021