DualFill Pro DH-2000 Series
Semi-Automatic Dual-Head Filling Machine
Double Speed • Single Operator • Precision Synchronization
Technical Specifications
Parameter | DH-2100 (Standard) | DH-2200X (ATEX) | DH-2300H (High-Visc) |
---|
Capacity Range | 100ml-20L (±0.15%) | 100ml-20L (±0.2%) | 100ml-20L (±0.18%) |
Throughput | 45 containers/hour | 40 containers/hour | 38 containers/hour |
Accuracy | ±0.15% gravimetric | ±0.2% | ±0.18% |
Viscosity Range | 1-500,000 cP | 5-300,000 cP | 50-1,000,000 cP |
Filling Heads | 2 Independent Servo Pistons | ATEX Gear Pumps | Heated Screw Augers |
Nozzle Sync Precision | ±0.5% Flow Balance | ±0.8% | ±0.6% |
Material Contact | 316L SS + PTFE Lined | Hastelloy C276 | Hardox 500 + Ceramic Coating |
Changeover Time | <60s (Tool-Free) | <70s | <65s |
Drip Control | Dual Air-Knife System | Vacuum Suction | Capillary Break Valves |
Power | 220V/50Hz, 2.8kW | 24VDC Ex ia | 220V/50Hz, 3.5kW |
Air Consumption | 180 L/min @ 0.6MPa | 160 L/min | 200 L/min |
Footprint (L×W×H) | 1800×1200×2200mm | 2000×1400×2400mm | 1900×1300×2300mm |
Certifications | CE, ISO 9001 | ATEX Zone 1 | EHEDG, FDA 21 CFR |
Dual-Head Advantage Matrix
Metric | Single-Head Filler | DH-2100 | Improvement |
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Output | 25 containers/hour | 45 containers/hour | ↑80% |
Operator Movement | 8m/work cycle | 2.5m/work cycle | ↓69% |
Floor Space | 2.8m² | 1.9m² | ↓32% |
Energy/Container | 0.12 kWh | 0.07 kWh | ↓42% |
Core Innovations
1. SyncFlow™ Dual-Channel Control
Precision Features:
Independent Calibration:
Head | Calibration Memory | Auto-Adjust Range |
---|
Head 1 | 50 recipes | ±0.1% to ±5% |
Head 2 | 50 recipes | Same |
Error Compensation:
Deviation | Response |
---|
>0.5% flow imbalance | Auto valve adjustment |
>1% weight variance | Reject + alarm |
2. FlexGrip™ Ergonomic System
Component | Operator Benefit |
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Height-Adjustable Table | 700-1100mm (Electric) |
Foot Pedal Control | Hands-free operation |
Rotary Workstation | 180° rotation (90s change) |
Industry Applications
Chemicals & Solvents
Feature | Safety/Certification |
---|
ATEX Zone 1 | Pressurized Cabinets (+30Pa) |
VOC Containment | Carbon Adsorption Hood (95%) |
Static Control | Conductive Paths (<10⁶ Ω) |
Food & Cosmetics
Adhesives & Lubricants
Challenge | Solution |
---|
Stringing | Dual Air-Knife Cutoff |
Settling | Independent Agitation Modes |
High-Viscosity | Head-Specific Temp Control |
Smart Control System
8" Touchscreen with DualOS™
Key Features:
Dual-Channel Monitoring:
Parameter | Resolution |
---|
Flow Rate | ±0.1% |
Totalizer | 0.001L |
Predictive Maintenance:
Component | Alert Threshold |
---|
Seal Wear | Compression >15% |
Piston Cycles | >500,000 |
Operational Workflow
1. Place Containers → 2. Foot Pedal Activation →
3. Simultaneous Dual Filling (±0.15%) →
4. Auto-Drip Cut → 5. Container Rotation →
6. Repeat for Next Pair
Cycle Time: 80 seconds/two containers
Certifications
► ATEX 2014/34/EU (DH-2200X)
► FDA 21 CFR 177.2600
► ISO 9001:2015
► CE EN 60204-1
Performance Validation
Henkel Adhesives Case Study:
*"After switching to DH-2100:
Output: 28 → 45 containers/hour (+61%)
Material Waste: 4.2% → 0.18%
Operator Fatigue: Borg Scale 6 → 2
ROI: 4 months"*
APPLICABLE BARREL TYPE

COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Company Certificate

Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

This is a partial 

service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

Our in-house designers and engineers have produced countless great designs for customers from different industries
1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: glzoncn@163.com
https://glzon.en.alibaba.com/
cel: +0086 18016442021