5L capping and filling machine

Integrated solution: Fills & caps 5L containers at 50 units/hour. ±0.2% filling accuracy, torque control & CIP system. FDA/CE compliant for chemicals/foods/pharma.

  • Brand: glzon
  • Model: GZM_10L

Product Essence: Two Processes. One Precision Engine.

Shanghai Guangzhi Automation’s 5L Capping & Filling System unifies ±0.2% volumetric filling and ±2% torque accuracy in a single footprint. Engineered for jerrycans, pails, and bottles, it achieves 50 containers/hour with zero transfer contamination, reducing labor costs by 60% while serving chemical, food, and pharmaceutical industries.


Core Technology Integration

1. Synchronized Precision

ModuleTechnologyPerformance
FillingServo-piston + Coriolis feedback±0.2% accuracy (1-5,000 cP)
Capping6-station servo turretTorque: 5-50 N·m (±2%)
Anti-Drip SystemNeedle valve + air knifeResidual ≤0.1ml
Container HandlingStarwheel indexingPositional error <0.5mm

2. Hygienic Closed Design

  • Material Flow Path:

    • 316L stainless steel (Ra≤0.8μm)

    • Self-draining slope (3°)

  • CIP/SIP Ready:

    Cleaning TypeTimeCompliance
    Acid/Alkali CIP<8 minFDA 21 CFR 177.2600
    Steam SIP<15 minASME BPE-2019

3. Rapid Changeover

  • Tool-Free Adjustments:

    ParameterAdjustment RangeTime
    Container height300-600mm<30s
    Cap diameterØ50-120mm<45s
    Fill volume1-5L<20s

Technical Specifications

ParameterChemical ModelFood-Grade ModelPharma Model
Throughput50 units/hour45 units/hour40 units/hour
Filling Accuracy±0.2%±0.15%±0.1%
Torque Accuracy±2%±1.5%±1%
Cap TypesScrew/Lug/Press-onTamper-evidentChild-resistant
Material ContactPTFE/316L316L + USDA seals316L EP + USP VI
Power380V/50Hz, 4.5kW380V/50Hz, 4.2kW380V/50Hz, 5kW
Air Consumption120 L/min @ 0.6MPa100 L/min @ 0.6MPa150 L/min @ 0.6MPa
CIP/SIPSolvent CIPCaustic CIPPure steam SIP
Footprint (L×W×H)2500×1600×2200mm2500×1600×2200mm2600×1600×2300mm

Industry-Specific Solutions

Chemicals & Solvents

  • ATEX Zone 2 option

  • Vapor recovery hood (≥95% capture)

  • Static-dissipative belts (<10⁶ Ω)

Food & Edible Oils

  • IP69K washdown rating

  • Allergen purge mode

  • USDA-compliant materials

Pharmaceuticals

  • ISO Class 7 cleanroom kit

  • 21 CFR Part 11 data logging

  • Nitrogen blanketing (O₂<0.1%)


Smart Control Ecosystem

10" HMI with Unified Dashboard

Key Features:

  • Auto Recipe Recall: 50+ preset formulas

  • Predictive Maintenance:

    • Piston seal wear alerts

    • Servo torque drift detection

  • Defect Traceability:

    • Correlates fill/cap defects


Operational Impact

European Chemical Packer Case:

  • Challenge: Separate filling/capping caused 5% spillage & 8% torque failures

  • Solution: Integrated Guangzhi system with closed-path transfer

  • Results:
    Zero spills
    Cap defect rate <0.05%
    ROI in 9 months


Certifications & Upgrades

Base Compliance:

  • CE EN 60204-1

  • FDA 21 CFR 177.2600

  • ISO 9001:2015

Advanced Options:

ModuleFunction
Inline Leak TesterVacuum decay test (≤0.01 mL/min)
Robotic LoaderAuto container feeding (60/h)
AR Maintenance GuideHoloLens-assisted calibration
VOC AbatementCarbon adsorber for solvents

Support & Service

24/7 Global Response:

  • Remote diagnostics via IIoT gateway

  • Critical Spares Dispatch ≤48h:

    • Filling pistons

    • Torque sensors

    • Conveyor belts

  • Performance Validation:

    • Fill accuracy certification (OIML R60)

    • Torque calibration traceability

APPLICABLE BARREL TYPE

Drum Filling Machine

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Drum Filling Machine

Company Certificate

Drum Filling Machine

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

Drum Filling Machine


This is a partial Drum Filling MachineDrum Filling Machine

service for us 

in China.

Over 30 years of experience, every time we produce in 

Shanghai, our friends can visit our factory at any time.






Brand components

We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Drum Filling Machine


Our service

Complete solution provided

Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.


Duty after death

Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.


Technology group

We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.


Successful collaboration

Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

packge and delivery

Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

Drum Filling Machine

FAQs

Our in-house designers and engineers have produced countless great designs for customers from different industries

1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.

CONTACT US

Skype: fayfaywang1027

QQ: 429682794

Whatsapp: 008618016442021

E-mail: glzoncn@163.com

https://glzon.en.alibaba.com/

cel: +0086 18016442021