220L Chemical Drum Filling Machine with Corrosion-Resistant Structure

Shanghai Guangzhi’s 220L drum filler handles HCl/H₂SO₄/solvents with Hastelloy structure. ±0.1% accuracy, vapor recovery & SIL3 safety. 15 drums/hour.

  • Brand: glzon
  • Model: GZM_200L

Product Essence: Defying Corrosion, Ensuring Precision

Shanghai Guangzhi Automation’s 220L Chemical Drum Filler masters the most aggressive chemicals – hydrochloric acid, sulfuric acid, ketones, and chlorinated solvents – with a Hastelloy C276/PVDF structural core. Engineered for ATEX Zone 1 environments, it delivers ±0.1% filling accuracy at 15 drums/hour while eliminating emissions through closed-loop vapor recovery and SIL3-rated safety controls.

Corrosion Resistant Drum Filler


Core Anti-Corrosion Technology

1. Military-Grade Material Science

ComponentMaterialChemical Resistance
Contact SurfacesHastelloy C276HCl ≤37%, H₂SO₄ ≤98%, Cl₂ (wet)
Seals & GasketsKalrez® 6375 + PTFE EncapsulatedAll organic solvents, ozone
Frame ArmorFRP-PVDF CompositeUV/chemical splash protection

2. Hazard-Controlled Filling

  • Negative-Pressure Loading:

    • Sealed drum adapter with dual O-rings

    • Vapor recovery efficiency ≥99.97% (EPA Method 21)

  • Static Dissipation:

    • Conductive fill heads (<10⁵ Ω)

    • Grounding verification pre-fill

  • Inerting System:

    • Nitrogen purge (O₂ <0.5%)

    • Pressure-regulated blanket

3. Extreme Environment Resilience

  • ATEX Zone 1 Certified:

    • Ex d IIC T4 pressurized panels

    • Fiber-optic intrinsic safety circuits

  • IP66/IP67 Rating:

    • Submersible electronics (temporary immersion)

    • Salt spray resistance (ISO 9227 NSS 1000h)


Technical Specifications

ParameterSpecification
Filling Range50-220L (±0.1%)
Flow Rate100-200 L/min
Accuracy±0.1% (Coriolis mass flow)
Drum Compatibility220L (Ø585mm) steel/PE
Viscosity Range0.5-50,000 cP
Power Supply380V/50Hz, 7.2kW (24VDC ATEX)
Vapor Recovery≥99.97% (TA Luft Standard)
Safety IntegritySIL3 (IEC 61511)
Footprint (L×W×H)3200×1800×2500mm

Chemical-Specific Engineering

ChemicalSpecialized Feature
37% HClElectro-polished Hastelloy C22 nozzles
98% H₂SO₄Borosilicate glass level sensors
Acetone/TolueneExplosion-proof peristaltic pumps
Sodium HypochloriteTitanium alloy flow meters

Smart Safety Ecosystem

Triple-Redundant Protection

  1. Leak Detection:

    • Laser vapor sensors (≥1ppm alarm)

    • Floor moisture sensors

  2. Emergency Response:

    • Pressure loss

    • Grounding fault

    • O₂ >1%

    • Auto shutoff on:

  3. Data Forensics:

    • 10-year encrypted audit trail

    • Blockchain incident logging


Operational Impact

German Chemical Plant Case:

  • Challenge: Monthly nozzle failures filling 70% HNO₃

  • Solution: Hastelloy C276 filler with Kalrez seals

  • Results:
    Zero component failures in 24 months
    99.98% vapor capture
    ROI in 11 months


Global Compliance & Upgrades

Certifications:

  • ATEX 2014/34/EU (Zone 1)

  • PED 2014/68/EU Category IV

  • ASME BPE-2022 (Bio-Pharma Option)

  • NACE MR0175 (Sulfide Stress Cracking)

Critical Upgrades:

ModuleFunction
Robotic Drum HandlerAuto-lid placement & sealing
Cryogenic CoolingFor low-boiling solvents (-40°C)
Aseptic BarrierISO Class 5 cleanroom compatibility
AR MaintenanceHoloLens-guided repairs

Support & Service

24/7 Hazardous Response Team

  • Global Hotline: Satellite-connected technical support

  • Critical Spares Program:

    • Hastelloy nozzles/seals

    • Ex-proof sensors

    • Vapor membranes
      Delivery ≤48h from Shanghai/Houston/Rotterdam hubs

Digital Twin Integration

  • Real-time corrosion monitoring:

    • Electrochemical noise sensors

    • Wall thickness ultrasonics

  • Predictive replacement alerts


APPLICABLE BARREL TYPE

Drum Filling Machine

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Drum Filling Machine

Company Certificate

Drum Filling Machine

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

Drum Filling Machine


This is a partial Drum Filling MachineDrum Filling Machine

service for us 

in China.

Over 30 years of experience, every time we produce in 

Shanghai, our friends can visit our factory at any time.






Brand components

We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Drum Filling Machine


Our service

Complete solution provided

Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.


Duty after death

Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.


Technology group

We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.


Successful collaboration

Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

packge and delivery

Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

Drum Filling Machine

FAQs

Our in-house designers and engineers have produced countless great designs for customers from different industries

1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.

CONTACT US

Skype: fayfaywang1027

QQ: 429682794

Whatsapp: 008618016442021

E-mail: glzoncn@163.com

https://glzon.en.alibaba.com/

cel: +0086 18016442021