20L capping and filling machine

20L capping and filling machine

Integrated 20L drum filling & capping: ±0.2% gravimetric accuracy, 50 drums/hour. VOC recovery >99%, torque control & SIL3 safety. ATEX/FDA/CE compliant.

  • Brand： glzon
  • Model： GZM_30L

Product Essence: Heavy-Duty Precision for Critical Liquids

Shanghai Guangzhi Automation’s 20L Filler-Capper integrates ±0.2% gravimetric filling and ±1% torque-controlled capping in one rugged system. Engineered for solvents, oils, acids, and flammables, it achieves 50 drums/hour with triple-seal vapor recovery (≥99.5%), nitrogen inerting (O₂<0.5%), and SIL3 safety interlocks – reducing labor costs by 70% while ensuring OSHA/REACH compliance.

Core Technology Integration

1. Precision Fluid & Closure Control

ModuleTechnologyPerformance
Coriolis Mass FlowDensity-compensated metering±0.2% accuracy (1-100,000 cP)
Servo Torque CapperClosed-loop spindle control10-100 N·m (±1%)
Vapor RecoveryCryogenic condensation + carbon adsorber>99.5% VOC capture (EPA Method 21)
Container HandlingRobotic arm positioning±0.5mm alignment accuracy

2. Hazard Defense Ecosystem

  • ATEX Zone 1 Certified:

    • Ex-rated components (IECEx/ATEX)

    • Grounding verification (<10 Ω)

  • Spill Containment:

    • 300L drip tray with sensor

3. Rapid Changeover

  • Tool-Free Adjustments:

    ParameterRangeTime
    Drum height400-800mm<30s
    Bung size2″/3″ NPT/DIN<45s
    Fill volume5-20L<20s

Technical Specifications

ParameterChemical ModelPharma ModelFood-Grade Model
Filling Accuracy±0.2%±0.15%±0.25%
Capping Torque20-100 N·m (±1%)10-80 N·m (±0.8%)15-60 N·m (±1.2%)
Throughput50 drums/hour40 drums/hour45 drums/hour
Viscosity Range1-100,000 cP1-50,000 cP10-80,000 cP
Power380V/50Hz, 7.5kW380V/50Hz, 6.5kW380V/50Hz, 7.0kW
N₂ Consumption25 L/min @ 4bar20 L/min @ 4bar22 L/min @ 4bar
VOC Recovery>99.5%>99.8%>98%
Material ContactHastelloy C276316L EP + USP VI316L + USDA UHMW-PE
CleanabilitySolvent CIPSIP @ 121°CCIP @ 80°C
Footprint (L×W×H)3500×1800×2500mm3600×1800×2600mm3500×1800×2500mm

Industry-Specific Engineering

Chemicals & Solvents

  • ATEX Zone 1 kit (Ex d IIC T4)

  • PTFE-lined hoses for ketones

Pharmaceuticals

  • Isolator compatibility (ISO Class 5)

  • 21 CFR Part 11 electronic records

Food & Edible Oils

  • IP69K washdown rating

  • Allergen purge protocol

Lubricants

  • Heated flow path (-30°C to 100°C)

  • Anti-foam pulsed filling

Smart Control Ecosystem

12″ HMI with IoT Dashboard

Key Features:

  • Real-Time SPC Control:

    • Cp/Cpk for fill/torque parameters

    • Auto-calibration triggers

  • Predictive Maintenance:

    • Seal degradation alerts

    • Bearing life forecasting

  • Digital Twin:

    • Virtual FAT/commissioning

Operational Impact

German Chemical Plant Case:

  • Challenge: 8% cap seal failures in acetone drums

  • Solution: Integrated filler-capper with vapor recovery

  • Results:
    ▶ Zero leaks in 12,000+ drums
    ▶ VOC emissions <5ppm
    ▶ ROI in 8 months

Certifications & Upgrades

Global Compliance:

  • ATEX 2014/34/EU (Zone 1)

  • FDA 21 CFR 210/211

  • CE PED 2014/68/EU

  • SIL3 (IEC 61508)

Advanced Modules:

ModuleFunction
Inline Leak TesterVacuum decay test (≤0.005 mL/min)
Robotic PalletizingAuto-stack drums (15/h)
AR MaintenanceHoloLens-guided seal replacement
Carbon Footprint Trackerkg CO₂/drum analytics

Support & Service

24/7 Hazardous Response:

  • Remote diagnostics via Ex-rated IIoT

  • Critical Spares Dispatch ≤48h:

    • Coriolis meters

    • Torque spindles

    • Vapor membranes

  • On-Site Validation:

    • Weights & Measures certification

    • ATEX safety audits


label: 20L Drum Filler & Capper ±0.2% Accuracy ATEX/FDA 50CPH Shanghai Guangzhi