20L Automatic Varnishes Can Filling System with Filling Mode

Automatic varnish filler for 20L cans: 50 cans/hour, ±0.2% accuracy. Vacuum degassing ensures <0.05% haze. ATEX/FDA/Pantone® certified.

  • Brand: glzon
  • Model: GZM

VarnishPro VF-20 Series

Clarity Perfected. Efficiency Redefined.

Core Innovation: Triple-Mode Precision™ Technology

Shanghai Guangzhi VF-20 delivers ±0.2% accuracy for 20L varnish cans with 3 intelligent filling modes, achieving <0.05% haze and 50 cans/hour throughput. Engineered for polyurethane/alkyd/epoxy varnishes (100-50,000 cP), it combines vacuum degassing, Peltier temperature control, and self-adaptive flow to solve clarity loss, viscosity drift, and oxidation in furniture, yacht, and industrial coating applications.


Technology Highlights

1. Multi-Mode Dosing System

Mode

Technology

Best For

Accuracy

Gravity Overflow

Constant head pressure

Low-viscosity (<1,000 cP)

±0.3%

Pulsed Pressure

Adaptive surge control

Metallics/High Solids

±0.4%

Mass Flow

Coriolis real-time compensation

High-value varnishes

±0.2%

2. Optical Clarity Preservation

Critical Performance:

  • Haze Control:

    Varnish Type

    Traditional Filler

    VF-20 Performance

    PU Clear

    5-8% Haze

    <0.05% Haze

    Spar Urethane

    3-5% Haze

    <0.03% Haze

  • Yellowing Prevention:

    • N₂ Blanketing (O₂<0.3%) → ΔYI<0.2 (ASTM D1925)


Technical Specifications

Parameter

VF-20S (Standard)

VF-20X (ATEX)

VF-20F (Food Grade)

Capacity

20L (±0.2%)

20L (±0.3%)

20L (±0.2%)

Throughput

50 cans/hour

45 cans/hour

48 cans/hour

Viscosity Range

100-50,000 cP

200-40,000 cP

100-30,000 cP

Degassing Level

-0.9bar (ISO 8573-1)

-0.85bar

-0.92bar

Temp Control

15-40°C (±0.5°C)

15-35°C (±0.8°C)

15-30°C (±0.3°C)

Material Contact

316L SS + PFA

Hastelloy C22

316L EP + PEEK

Power

380V/50Hz, 7.5kW

24VDC Ex ia

380V/50Hz, 6.8kW

N₂ Consumption

30 L/min

35 L/min

25 L/min

Mode Switch Time

<3 sec

<5 sec

<3 sec

Clean Time

<20s between formulas

<25s

<18s

Footprint (L×W×H)

3200×1800×2400mm

3500×1900×2600mm

3100×1700×2300mm


Industry-Specific Solutions

Furniture Manufacturing

  • UV-stabilized enclosures (ΔYI<0.1 after 1000h UV)

  • Wood grain enhancement algorithm

  • ASTM D3928 adhesion promoter injection

Marine Coatings

  • Salt fog resistance (ISO 9227 NSS 3000h)

  • Hydration control additive port

  • DNV-GL certified

Food Packaging Varnishes

  • FDA 21 CFR 175.300 compliance

  • Non-migration validation suite

  • Allergen-free CIP protocol

Aerospace Clear Coats

  • Defoaming pulsed filling

  • Low-VOC aerospace formulation mode

  • MIL-PRF-85285 compliance


Smart Control Ecosystem

12" HMI with Clarity Intelligence

AI Modules:

  • Optical Monitoring:

    Parameter

    Sensor

    Resolution

    Haze

    In-line laser scatterometer

    0.01%

    Yellowness Index

    Spectrophotometer

    ΔYI±0.05

  • Self-Optimization:

    • Bubble nucleation prediction

    • Resin crystallization alerts


Operational Impact

Premium Yacht Coater Case:

  • Challenge: 6% rejection due to haze in spar urethane

  • VF-20 Solution:

    ▶ Vacuum degassing + Peltier control

    ▶ Mass flow mode (±0.2%)

  • Results:

    Haze reduction to 0.02%

    $280k/year savings

    ROI: 8 months


Certifications & Upgrades

Global Compliance:

  • ATEX 2014/34/EU (VF-20X)

  • FDA 21 CFR 175.300

  • Pantone® Validated System

  • ISO 4618 Color Standards

Advanced Modules:

Module

Function

Inline Refractometer

Solids content (±0.1%)

UV Cure Predictor

Real-time gel time monitoring

AR Clarity Inspector

HoloLens bubble detection (≥50μm)

Carbon Tracker

kg CO₂ per liter filled


Service Commitment

24/7 Clarity Guarantee:

  • Remote diagnostics via IIoT gateway

  • Critical Spares ≤48h:

    Component

    VF-20S/VF-20F

    VF-20X (ATEX)

    Degassing chamber

    Borosilicate glass

    Ex-rated sapphire

    Peltier modules

    300W capacity

    Intrinsically safe

  • Performance Warranty:

    Parameter

    Guarantee

    Haze formation

    <0.05% for 5 years

    Dosing accuracy

    ±0.2% for 3M cycles


Engineering Optical Perfection

Shanghai Guangzhi VF-20: Where nanometer precision meets uncompromised clarity – filling varnishes with laboratory-grade accuracy for critical coatings. ✨⚗️


APPLICABLE BARREL TYPE

Drum Filling Machine

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Drum Filling Machine

Company Certificate

Drum Filling Machine

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

Drum Filling Machine


This is a partial Drum Filling MachineDrum Filling Machine

service for us 

in China.

Over 30 years of experience, every time we produce in 

Shanghai, our friends can visit our factory at any time.






Brand components

We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Drum Filling Machine


Our service

Complete solution provided

Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.


Duty after death

Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.


Technology group

We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.


Successful collaboration

Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

packge and delivery

Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

Drum Filling Machine

FAQs

Our in-house designers and engineers have produced countless great designs for customers from different industries

1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.

CONTACT US

Skype: fayfaywang1027

QQ: 429682794

Whatsapp: 008618016442021

E-mail: glzoncn@163.com

https://glzon.en.alibaba.com/

cel: +0086 18016442021