200L Semi-Auto Drum Filling Machine for Chemicals and Oils

200L Semi-Auto Drum Filling Machine for Chemicals and Oils

Semi-auto drum filler for chemicals/oils: ±0.5% accuracy, 15 drums/hour. ATEX Zone 2 certified, N₂ inerting & drip-free nozzles. FDA/ISO compliant.

  • Brand： glzon
  • Model： GZM_200L

Semi-Auto Drum Filler DF-200 Series

Precision. Safety. Versatility.

Core Value: Human-Guided Efficiency for Hazardous Liquids

Shanghai Guangzhi DF-200 delivers ±0.5% gravimetric accuracy for 200L drums – mastering solvents, acids, lubricants (1-50,000 cP) via OIML-certified load cells, ATEX Zone 2 compliance, and tool-free changeover. Achieves 15 drums/hour while reducing giveaway to <0.3% and eliminating ignition risks in chemical plants, oil blenders, and pharma facilities.

Technology Highlights

1. Triple-Safety Architecture

ComponentSafety TechnologyCertification
Ex-Approved Controls24VDC intrinsically safeATEX II 3G Ex nA IIC T4
Static DissipationConductive hoses (<10⁵ Ω)IEC 60079-32-1
Spill Containment300L drip tray + sensorEPA 112.8 compliance
Vapor ControlNitrogen inerting (O₂<0.5%)OSHA 1910.106

2. Precision Dosing System

Key Features:

  • Adaptive Flow Rates:

    Liquid TypeFill SpeedAccuracy
    Thin solvents40 L/min±0.3%
    Viscous oils15 L/min±0.5%

  • Drip-Free Nozzle:

    • Spring-retract with air knife cutoff

    • Residual ≤5ml

Technical Specifications

ParameterDF-210 (Chemical)DF-220 (Oil)DF-230 (ATEX)
Capacity200L (±0.5%)200L (±0.5%)200L (±0.7%)
AccuracyOIML R60 Class 0.5SameOIML R60 Class 1
Viscosity Range1-50,000 cP50-50,000 cP5-100,000 cP
Fill Speed15 drums/hour12 drums/hour10 drums/hour
Material Contact316L SS + PTFE304 SS + Viton®316L + ATEX seals
Power220V/50Hz, 1.5kW220V/50Hz, 1.8kW24VDC Ex ia
N₂ Consumption20 L/minOptional25 L/min
Drum TypesOpen-top/tight-headSameSame
Footprint (L×W×H)1800×1200×2200mm1800×1200×2200mm2000×1400×2400mm

Industry-Specific Solutions

Chemical Solvents

  • Vapor recovery hood (>95% capture)

  • Acid-resistant Kalrez® seals

  • Glass-lined sight gauge

Industrial Lubricants

  • Heated path (80°C for ISO VG 680)

  • Anti-foam pulsed filling

  • Grounding verification (<10 Ω)

Edible Oils

  • USDA-compliant materials

  • Allergen purge protocol

  • IP66 washdown option

Pharma Raw Materials

  • GMP data logging (21 CFR Part 11)

  • Single-use liner kit

  • Purgeable dead legs

Operational Economics

Lubricant Blender Case:

  • Manual Process:
    ▶ ±2% variance → $85k/year loss
    ▶ 8 drums/hour max

  • DF-220 Implementation:
    ▶ ±0.4% accuracy
    ▶ 12 drums/hour throughput

  • ROI:
    ▶ $78k annual savings
    ▶ Payback in 6 months

Why Semi-Auto?

FactorManual FillingDF-200 Semi-AutoFull Auto Line
Accuracy±3%±0.5%±0.2%
Speed5-8 drums/hour12-15 drums/hour20-30 drums/hour
Changeover TimeNear-zero<10 min>1 hour
Upfront Cost$1k25k>$100k
Hazard Zone LaborHigh riskReduced exposureFully automated

Certifications & Support

Global Compliance:

  • ATEX 2014/34/EU (Zone 2)

  • FDA 21 CFR 177.2600

  • OIML R60 Class 0.5

  • ISO 80079-36:2016

Dedicated Service:

  • 24/7 Remote Diagnostics: IIoT-connected HMI

  • Critical Spares ≤48h:

    ComponentChemical VersionATEX Version
    Load cellsOIML Class 0.5Ex-certified
    NozzlesPTFE-coatedStatic-dissipative

  • Lifetime Calibration:

    • Annual ISO 17025 certification
      | Drift | Action |
      |---------------------|--------------------------|
      | >0.5% | Free recalibration |

Precision Engineered for Hazardous Liquids
Shanghai Guangzhi DF-200: Where operator safety meets metrological excellence – filling corrosive chemicals and viscous oils with uncompromised accuracy. ⚗️

label: 200L Semi-Auto Drum Filler ±0.5% Accuracy ATEX 15 Drums/Hr Shanghai Guangzhi