200L Heavy-Duty Asphalt Drum Filling Machine with Auto Metering

Industrial asphalt drum filler: 200L filling at ±0.5% accuracy for 320°C bitumen. Auto metering, steam-jacketed & ATEX certified. 15 drums/hour. API/ASME compliant.

  • Brand: glzon
  • Model: GZM_200L

Industrial Asphalt Drum Filler AD-200 Series

Precision Meets Extreme Conditions

Core Innovation: 320°C Hot Bitumen Handling with ±0.5% Accuracy

Shanghai Guangzhi AD-200 masters the world's toughest filling challenge – transferring 200L of 320°C asphalt into drums at ±0.5% mass accuracy via ceramic-coated Coriolis meters, steam-jacketed flow paths, and explosion-proof controls. Engineered for road construction, roofing, and refinery operations, it eliminates clogging, fumes, and measurement errors while achieving 15 drums/hour in Zone 1 hazardous environments.

Asphalt Drum Filling Machine


Technology Breakthroughs

1. High-Temperature Survival Architecture

ComponentTechnologyPerformance
Ceramic-Lined Flow PathAl₂O₃-ZrO₂ coating (1600°C rating)Zero degradation @ 320°C
Triple-Jacket HeatingSteam/Thermal oil/Electric tracing±1°C temp control
Coriolis Mass Flow MeterHastelloy C-22 sensor±0.2% density compensation
Auto-Purge SystemNitrogen flush between fillsOxygen <0.5% to prevent ignition

2. Hazard Defense System

Critical Safety Features:

  • ATEX Zone 1 Certification:

    ComponentProtection Level
    Control CabinetEx d IIC T4
    SensorsEx ia IIB+H2 T135°C
  • Emergency Protocols:

    • Auto-shutdown on temp >330°C

    • Pressure relief valves @ 25 bar


Technical Specifications

ParameterAD-210 StandardAD-220X ATEXAD-230M Marine
Capacity200L (±0.5%)200L (±0.7%)200L (±0.6%)
Temp Range150-320°C150-320°C150-300°C
Viscosity HandlingUp to 500,000 cPSameUp to 300,000 cP
Flow Rate5-30 L/min5-25 L/min5-28 L/min
Material ContactInconel 625 + CeramicSame316Ti + Ceramic
Power480V/60Hz, 18kW24VDC Ex ia440V/60Hz, 22kW
Steam Consumption50kg/h @ 10bar45kg/h @ 10bar55kg/h @ 10bar
Nitrogen Use15 L/min20 L/min18 L/min
Throughput15 drums/hour12 drums/hour14 drums/hour
Footprint (L×W×H)3200×1800×2500mm3500×1900×2600mm3300×1800×2700mm

Industry-Specific Solutions

Road Construction

  • Mobile skid-mounted version

  • Quick-coupling for tanker trucks

  • Auto-viscosity adjustment for PMB

Refinery Terminal

  • API 650 compliant overfill protection

  • Reid Vapor Pressure monitoring

  • Blockchain batch logging

Roofing Material

  • Polymer-modified asphalt compatibility

  • Fiber additive injection port

  • Low-fume formulation mode

Marine Asphalt

  • DNV-GL certified

  • Salt spray resistance (ISO 9227)

  • Motion compensation (pitch/roll ≤5°)


Smart Control Ecosystem

10" HMI with Asphalt Intelligence

Key Modules:

  • Viscosity-Temp Profiling:

    • Auto-adjusts flow based on Arrhenius equation

  • Carbon Footprint Tracker:

    ParameterOptimization
    Steam consumptionAI reduces by 15%
    N₂ usageSmart purge cycle
  • Digital Twin:

    • Simulates thermal stress on components


Operational Impact

Global Road Builder Case:

  • Challenge: Manual filling caused 3% waste + safety incidents

  • Solution: AD-210 with auto metering + fume control

  • Results:
    ±0.5% accuracy for $1.2M/year savings
    Zero vapor ignition incidents
    ROI: 8 months


Certifications & Upgrades

Global Compliance:

  • ATEX 2014/34/EU (Zone 1)

  • API Std 650 (Overfill Protection)

  • ASME B31.3 (Process Piping)

  • DNV-GL Marine Certification

Advanced Modules:

ModuleFunction
Robotic Drum HandlerAuto loading/sealing (10 drums/hr)
VOC AbatementThermal oxidizer integration
AR Safety TrainingHoloLens hazard simulation
Bitumen Quality QCIn-line penetration test

Service Commitment

24/7 Asphalt Hotline:

  • Remote diagnostics via satellite link

  • Critical Spares Dispatch ≤72h:

    • Ceramic flow tubes

    • Steam tracing kits

    • Ex-rated sensors

  • Performance Warranty:

    • 3-year thermal component coverage
      | Failure Mode | Response Time |
      |------------------------|------------------------|
      | Temp control loss | 4hr remote fix guarantee |
      | Accuracy drift >0.8% | On-site recalibration |


APPLICABLE BARREL TYPE

Drum Filling Machine

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Drum Filling Machine

Company Certificate

Drum Filling Machine

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

Drum Filling Machine


This is a partial Drum Filling MachineDrum Filling Machine

service for us 

in China.

Over 30 years of experience, every time we produce in 

Shanghai, our friends can visit our factory at any time.






Brand components

We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Drum Filling Machine


Our service

Complete solution provided

Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.


Duty after death

Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.


Technology group

We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.


Successful collaboration

Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

packge and delivery

Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

Drum Filling Machine

FAQs

Our in-house designers and engineers have produced countless great designs for customers from different industries

1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.

CONTACT US

Skype: fayfaywang1027

QQ: 429682794

Whatsapp: 008618016442021

E-mail: glzoncn@163.com

https://glzon.en.alibaba.com/

cel: +0086 18016442021