1-10L Customized Small Dose Lotion Filling Machine

Shanghai Guangzhi’s customizable lotion filler achieves ±0.5% accuracy for 1-10L creams/serums. 50 bpm, CIP/SIP ready & FDA-compliant. Ideal for niche cosmetics.

  • Brand: glzon
  • Model: GZM-10

Product Essence: Boutique-Scale Precision

Shanghai Guangzhi Automation’s Customized Lotion Filling Machine redefines small-batch production for 1-10L premium creams, serums, and emulsions. Featuring modular tooling (±0.5% volumetric accuracy), recipe-driven flexibility, and pharma-grade cleanability, it empowers indie brands and contract manufacturers to fill 50+ SKUs with 30-second changeovers and zero cross-contamination.

Custom Cosmetic Filling Machine


Core Technological Advantages

1. Precision Adaptive Filling

  • Servo-Piston & Peristaltic Hybrid:

    • Handles viscosities 500-50,000 cP (light serums to thick butters)

    • Swap between modes in <2 mins

  • Smart Viscosity Compensation:

    • Real-time adjustment (±5 cP) via inline viscometer

    • Temperature control (5-45°C) for shear-sensitive formulas

2. Boutique-Grade Customization

Custom ModuleFunction
Quick-Change NozzlesTool-free swap for bottles/jars/tubes
Anti-Drip CollarsTeflon-coated for sticky creams
Nitrogen BlanketingO₂ <0.1% for oxidation-prone actives
Inline HomogenizerPrevents separation during filling

3. Zero-Compromise Compliance

  • GMP Design:

    • Radiused corners (R≥6mm)

    • Sloped surfaces (3° drainage)

    • Tool-free disassembly

  • Material Traceability:

    • Laser-etched 316L stainless parts

    • FDA CFR 21 compliant logs


Technical Specifications

ParameterSpecification
Filling Range50ml–10L (±0.5%)
Throughput20-50 bpm (container-dependent)
Viscosity Range500–50,000 cP
Container TypesBottles/Jars/Tubes (Ø20-120mm)
Changeover Time<30 sec (between same container)
Cleaning (CIP/SIP)<5 min full sanitization
Power220V/50Hz, 3.5kW
Footprint (L×W×H)1800×900×1600mm
OEE≥92% (validated)

Formula-Specific Engineering

Product ChallengeGuangzhi Solution
High-Viscosity ButtersHeated hopper (40°C) + helical auger
Retinol SerumsAmber glass UV-shielded filling
CBD CreamsExplosion-proof option (Zone 2)
Probiotic LotionsAseptic cold-fill module

Smart Control Ecosystem

10" Recipe-Driven HMI

  • 200+ formula presets (viscosity/temp profiles)

  • Batch traceability with QR code printing

  • Predictive maintenance dashboard

Plug-and-Play Integration

  • Modular Upgrades:

    • In-line label applicator

    • Torque-controlled capping

    • Weight verification (±0.1g)

  • Industry 4.0 Ready:

    • OPC UA for ERP/MES connectivity

    • Cloud-based production analytics


Operational Impact

French Skincare Brand Case:

  • Challenge: 15% material loss filling 10L argan oil creams

  • Solution: Vacuum-assisted piston + nitrogen flush

  • Results:
    99.5% fill accuracy
    Zero oxidation in 12 months
    ROI in 7 months


Global Compliance & Value

Certifications:

  • ISO 22716 (Cosmetic GMP)

  • CE Machinery Directive

  • FDA 21 CFR 210/211

Cost Efficiency:

  • 70% Less Changeover Waste vs traditional fillers

  • Energy-Saving Mode: 40% power reduction during idle

Support Ecosystem:

  • 24/7 Formula Support: Remote viscosity optimization

  • Critical Spares:

    • Peristaltic pump tubes

    • Piston seals

    • Sanitary sensors
      Global delivery ≤48h



APPLICABLE BARREL TYPE

Drum Filling Machine

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Drum Filling Machine

Company Certificate

Drum Filling Machine

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

Drum Filling Machine


This is a partial Drum Filling MachineDrum Filling Machine

service for us 

in China.

Over 30 years of experience, every time we produce in 

Shanghai, our friends can visit our factory at any time.






Brand components

We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Drum Filling Machine


Our service

Complete solution provided

Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.


Duty after death

Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.


Technology group

We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.


Successful collaboration

Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

packge and delivery

Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

Drum Filling Machine

FAQs

Our in-house designers and engineers have produced countless great designs for customers from different industries

1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.

CONTACT US

Skype: fayfaywang1027

QQ: 429682794

Whatsapp: 008618016442021

E-mail: glzoncn@163.com

https://glzon.en.alibaba.com/

cel: +0086 18016442021