10L Anti Corrosion Toilet Cleaner Deodorant Strong Acid Filling Machine

Shanghai Guangzhi’s 10L Filler handles strong acids (pH 0-3) & deodorants. ±0.2% accuracy, vapor recovery & Ex-proof. FDA/REACH compliant.

  • Brand: glzon
  • Model: GZM_10L

Product Essence: Defying Corrosion, Delivering Precision

Shanghai Guangzhi Automation’s 10L Anti-Corrosion Filling Machine masters the packaging of pH 0-3 toilet cleaners, deodorants, and bleach solutions. Engineered with fluoropolymer-sealed components, negative-pressure filling, and ATEX Zone 1 compliance, it achieves ±0.2% accuracy at 25 bottles/hour while neutralizing operator exposure and environmental risks.

Acid-Resistant Filling Machine


Core Technology Innovations

1. Triple-Barrier Corrosion Defense

  • Fluoropolymer Contact Surfaces:

    • PTFE/PFA-coated pistons & nozzles

    • Kalrez® seals (chemically inert to HCl/H₂SO₄)

  • Hastelloy C276 Sensors: Resists pitting up to 10% chlorides

  • Vapor-Phase Protection: Nitrogen blanket + fume extraction (99.5% capture)

2. Hazard-Controlled Filling

  • Negative-Pressure Filling: Prevents acid mist release during transfer

  • Static Dissipation: Conductive pathways (<10⁵ Ω) prevent sparking

  • SIL2 Safety PLC: Auto-shutdown on:

    • pH sensor deviation

    • Vapor concentration >25% LEL

3. Rapid Product Changeover

  • CIP/SIP System:

    • Acid-neutralizing wash (NaOH citric cycle)

    • <8 min cleaning validation (ISO 15883)

  • Tool-Free Format Change: <3 min for bottle sizes (Ø80-150mm)


Technical Specifications

ParameterSpecification
Filling Range1-10L (±0.2%)
Acid CompatibilitypH 0-3 (HCl, H₂SO₄, oxalic acid)
Viscosity Range1-5,000 cP (gels to thin liquids)
Throughput25 bottles/hour
Bottle TypesHDPE/PET with vented caps
Power Supply220V/50Hz, 3.7kW
Vapor Recovery≥99.5% (OSHA 1910.1200 compliant)
ATEX CertificationZone 1 (Ex d IIC T1)
Footprint (L×W×H)2000×1200×2100mm

Chemical-Specific Engineering

Product ChallengeGuangzhi Solution
Hydrochloric Acid (10-30%)Glass-lined filling nozzles
Bleach SolutionsTitanium alloy sensors (Cl⁻ resistance)
Gel CleanersHelical screw fillers + deaeration

Safety & Compliance Ecosystem

Active Hazard Mitigation

  • Acid Mist Sensors: Laser detection (≥5ppm alarm)

  • Emergency Drench System: Integrated eye/shower station

  • Double-Wall Containment: Secondary spill tray (200L capacity)

Global Certifications

  • ATEX 2014/34/EU (Zone 1)

  • FDA 21 CFR 177.2600 (Food-contact surfaces)

  • REACH SVHC compliance (Phthalate-free seals)


Operational Efficiency

Unilever Supplier Case (UK):

  • Challenge: 12% filler corrosion in 6 months with pH 1.2 toilet cleaner

  • Solution: Fluoropolymer-coated filler with vapor recovery

  • Results:
    Zero corrosion damage in 18 months
    99.8% fill accuracy
    ROI in 10 months


Smart Control & Integration

10" Chem-Resistant HMI

  • Real-time pH/viscosity monitoring

  • Recipe-driven parameter presets (50+ formulations)

  • Predictive maintenance dashboard

Industry 4.0 Connectivity

  • OPC UA integration with SCADA/MES

  • Blockchain batch tracing (ingredient provenance)

  • Remote diagnostics via VPN-secured IIoT


Global Support & Upgrades

Critical Upgrades

OptionFunction
Aseptic Cold FillISO Class 5 cleanroom compatibility
X-Ray Fill InspectionDetects voids/particles in gels
Robotic CappingTorque-controlled acid-resistant caps

Warrior-Grade Service

  • 24/7 Chemical Response Team: On-site within 72h globally

  • Corrosion-Resistant Spares Kit:

    • PTFE-coated pistons

    • Hastelloy C276 valves


      APPLICABLE BARREL TYPE

      Drum Filling Machine

      COMPANY PROFILE

      Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

      We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

      Drum Filling Machine

      Company Certificate

      Drum Filling Machine

      Our office and workshop

      Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

      Drum Filling Machine


      This is a partial Drum Filling MachineDrum Filling Machine

      service for us 

      in China.

      Over 30 years of experience, every time we produce in 

      Shanghai, our friends can visit our factory at any time.






      Brand components

      We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

      Drum Filling Machine


      Our service

      Complete solution provided

      Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.


      Duty after death

      Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.


      Technology group

      We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.


      Successful collaboration

      Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

      packge and delivery

      Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

      Drum Filling Machine

      FAQs

      Our in-house designers and engineers have produced countless great designs for customers from different industries

      1
      Can we get your free samples?
      Samples can be offered for free. But courier cost for the samples should be at buyer's account.
      2
      Can you print our LOGO in flatware set?
      Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
      3
      How long is the delivery time of sample?
      Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
      4
      Is there any MOQ for what I purchase?
      Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
      5
      Do you accept OEM or ODM services?
      OEM and ODM are accepted!
      6
      What is 18-10 Stainless Steel Flatware?
      18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.

      CONTACT US

      Skype: fayfaywang1027

      QQ: 429682794

      Whatsapp: 008618016442021

      E-mail: glzoncn@163.com

      https://glzon.en.alibaba.com/

      cel: +0086 18016442021

      Kalrez gaskets
      Global delivery ≤48h