10-30L Vegetable Oil and Lubricant Pail Weighing Filling and Capping Machine

10-30L Vegetable Oil and Lubricant Pail Weighing Filling and Capping Machine

Automated pail filler-capper for vegetable oils/lubricants: ±0.2% filling accuracy, 40 pails/hour. Food-grade & ATEX options. CIP/SIP ready.

  • Brand： glzon
  • Model： GZM_30L

Product Essence: One Platform, Two Industrial Standards

Shanghai Guangzhi DF-300 Series masters both food-grade oils and industrial lubricants with ±0.2% gravimetric accuracy at 40 pails/hour. Featuring quick-change tooling, AI-driven viscosity adaptation, and dual sanitation protocols, it switches between production modes in <15 minutes – eliminating cross-contamination while serving:
✅ Food Oils: USDA-compliant filling + nitrogen blanketing
✅ Lubricants: ATEX Zone 2 option + static control

Pail Filling and Capping Machine

Core Technology Innovations

1. Adaptive Filling Architecture

ComponentVegetable Oil ModeLubricant Mode
Flow MeterCoriolis mass flow (±0.1%)Positive displacement (±0.2%)
Nozzle DesignDrip-free retract (residual<0.1ml)Anti-foam pulsed filling
Oxygen ControlN₂ inerting (O₂<0.5%)Vapor recovery hood
Material Contact316L SS + FDA UHMW-PE316L SS + PTFE/Kalrez®

2. Smart Capping System

Key Features:

  • Cap Compatibility:

    Cap TypeFood ModeLube Mode
    Screw cap (Ø80-150mm)5-20 N·m10-50 N·m
    Snap lidForce controlNot applicable
    Lever lockNot applicable15-60 N·m

  • Leak Prevention:

    • Gasket compression control (±0.05mm)

3. Zero-Cross-Contamination Design

  • Dual-Path Sanitation:

    ProcessVegetable OilLubricant
    CleaningHot water CIP (85°C)Solvent CIP
    SterilizationSteam SIP (121°C/30min)Alcohol flush

  • Color-Coded Tooling:

    • Blue: Food-grade components

    • Black: Industrial components

Technical Specifications

ParameterDF-310 (Food Grade)DF-320 (Industrial)DF-330 (Hybrid)
Filling Accuracy±0.1%±0.2%±0.15%
Throughput40 pails/hour35 pails/hour38 pails/hour
Pail Size10-30L (±1mm)SameSame
Viscosity Range10-5,000 cP50-50,000 cP10-50,000 cP
Capping Torque5-30 N·m (±1%)10-80 N·m (±2%)5-80 N·m (±1.5%)
Power380V/50Hz, 4.5kW380V/50Hz, 5.2kW380V/50Hz, 4.8kW
Air Consumption100 L/min @ 0.6MPa120 L/min @ 0.6MPa110 L/min @ 0.6MPa
N₂ Consumption15 L/minN/AConfigurable
Changeover Time<15 min (mode switch)<10 min<12 min
ComplianceFDA/USDA/3-AATEX ISO 80079Dual-certified
Footprint (L×W×H)3200×1800×2200mm3300×1800×2300mm3250×1800×2250mm

Industry-Specific Engineering

Edible Oils (Soybean/Corn/Olive)

  • Light-blocking UV-resistant covers

  • Antioxidant dosing port

  • Allergen purge sequence

Industrial Lubricants (Engine/Gear/Hydraulic)

  • Static dissipation (<10⁵ Ω)

  • Heated path for ISO VG 680 oils

  • Solvent-resistant label applicator

Bio-Based Lubricants

  • Dual-mode compatibility

  • Carbon-neutral certification

  • Cold-fill option (5°C)

Smart Control Ecosystem

12" HMI with Dual-Recipe Cloud

Key Modules:

  • Auto Viscosity Detection:

    • Adjusts fill speed from 10-30 L/min

  • Predictive Maintenance:

    ComponentFood Mode AlertLube Mode Alert
    SealsSwelling >5%Hardness loss >10%
    PumpsCavitation riskViscosity drift

  • Sustainability Tracker:

    • Energy/water per liter analytics

Operational Impact

Global Food & Lubricant Blender:

  • Challenge: Separate lines for oils/lubes ($1.2M CAPEX)

  • Solution: DF-330 Hybrid System

  • Results:
    ▶ 50% equipment cost reduction
    ▶ Zero cross-contamination in 20,000+ fills
    ▶ ROI: 6 months

Certifications & Upgrades

Global Compliance:

  • FDA 21 CFR 177.2600

  • USDA 3-A Sanitary Standard 81-03

  • ATEX 2014/34/EU (Zone 2)

  • ISO 22000:2018

Advanced Modules:

ModuleFunction
Inline Oxygen AnalyzerReal-time O₂ monitoring (0-100ppm)
Robotic PalletizingAuto-stack filled pails (15/h)
AR Cleaning GuideHoloLens-guided CIP/SIP
Carbon Footprint Trackerkg CO₂e per liter filled

Service & Support

24/7 Dual-Industry Support:

  • Remote diagnostics via IIoT gateway

  • Critical Spares Dispatch ≤48h:

    ComponentFood GradeIndustrial Grade
    Filling nozzles316L SS + FDA sealsHastelloy + Kalrez
    Capping headsUSDA-compliantATEX-certified

  • Performance Validation:

    • Gravimetric accuracy certification (OIML R60)

    • Leak test reports (ASTM D4991)

Precision Engineered for Dual Worlds
Shanghai Guangzhi DF-300: Where food safety meets industrial reliability – seamlessly switching between edible oils and heavy lubricants with uncompromised integrity. ⚖️

label: 10-30L Oil & Lube Filler-Capper ±0.2% Accuracy 40 Pails/Hr Dual-Mode Shanghai Guangzhi