1000L Automatic Swing Arm IBC Chemical Liquid Filling Machine

Shanghai Guangzhi’s 1000L IBC Filler achieves ±0.1% accuracy for acids/solvents. Swing arm design, Ex-proof construction & vapor recovery. SIL2 PLC control.

  • Brand: glzon
  • Model: GZM_1000L

Product Essence: Precision Meets Chemical Safety

Shanghai Guangzhi Automation’s 1000L Swing Arm IBC Filler revolutionizes hazardous liquid handling – filling acids, solvents, and VOC chemicals into IBC totes with ±0.1% accuracy. Featuring robotic swing arm technology, ATEX Zone 1 certification, and closed-loop vapor recovery, it delivers 12-15 totes/hour while eliminating spillage and operator exposure risks.

IBC Tote Filling Machine


Core Technology Highlights

1. Robotic Swing Arm Precision

  • 6-Axis Articulated Arm: Positions nozzles within ±0.5mm (ISO 9283)

  • Auto Tote Alignment: LiDAR scans IBC flange for hermetic seal

  • Viscosity Adaptation: 1-100,000 cP range (sulfuric acid to polymer resins)

2. Hazardous Environment Safety

  • ATEX Zone 1 Certified:

    • Ex d IIC T4 pressurized panels

    • Intrinsically safe sensors (Ex ia)

  • Zero Emission Design:

    • Dual-seal vapor recovery (99.9% capture)

    • Nitrogen inerting (O₂ <0.1%)

3. Smart Chemical Management

  • Corrosion Defense:

    • PTFE-coated nozzles

    • Hastelloy C276 flow sensors

  • SIL2 PLC Control:

    • Real-time leak detection

    • Auto-shutdown on deviation


Technical Specifications

ParameterSpecification
Filling Range500-1000L (±0.1%)
Filling Speed100-150 L/min
Viscosity Range1-100,000 cP
Accuracy±0.1% (mass flow meter)
IBC Compatibility1000L (1165×1165×1200mm)
Power Supply400V/50Hz, 7.5kW
Vapor Recovery≥99.9% (EPA Method 21 compliant)
SIL LevelSIL2 (IEC 61508)
Footprint (L×W×H)3500×3000×2500mm

Chemical-Specific Engineering

Chemical CategorySpecialized Feature
Acids (H₂SO₄/HCl)Ceramic-lined hoses
VOC SolventsCarbon adsorption vapor recovery
PeroxidesStatic dissipative fill heads
Polymer ResinsHeated jackets (40-80°C)

Operational Impact

BASF Supplier Case (Germany):

  • Challenge: Toluene filling spills causing Zone 0 exposure

  • Solution: ATEX swing arm filler with vapor recovery

  • Results:
    Zero solvent emissions
    ±0.08% filling accuracy
    ROI in 14 months


Global Compliance & Support

Certifications:

  • ATEX 2014/34/EU (Zone 1)

  • IECEx IEC 60079-0/1

  • ASME BPE-2022

  • ISO 15883 (Cleaning validation)

Critical Options:

  • Aseptic Kit: ISO Class 5 cleanroom compatibility

  • CIP/SIP System: Auto-cleaning in <25 mins

  • Earthquake Resistant: Seismic Zone 4 compliance

24/7 Global Response:

  • Ex-proof spare kits (nozzles/sensors)

  • Remote SIL diagnostics via VPN

  • On-site support ≤72h



APPLICABLE BARREL TYPE

Drum Filling Machine

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Drum Filling Machine

Company Certificate

Drum Filling Machine

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

Drum Filling Machine


This is a partial Drum Filling MachineDrum Filling Machine

service for us 

in China.

Over 30 years of experience, every time we produce in 

Shanghai, our friends can visit our factory at any time.






Brand components

We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Drum Filling Machine


Our service

Complete solution provided

Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.


Duty after death

Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.


Technology group

We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.


Successful collaboration

Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

packge and delivery

Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

Drum Filling Machine

FAQs

Our in-house designers and engineers have produced countless great designs for customers from different industries

1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.

CONTACT US

Skype: fayfaywang1027

QQ: 429682794

Whatsapp: 008618016442021

E-mail: glzoncn@163.com

https://glzon.en.alibaba.com/

cel: +0086 18016442021