Semi-automatic Hopper Type Oil Chemical Metal Pail Liquid Filling Machine

2025-04-25 13:43:45 glzon

drum net weight filling

A Semi-Automatic Hopper Type Oil Chemical Metal Pail Liquid Filling Machine is a versatile and cost-effective solution designed for filling liquids (e.g., oil, chemicals, viscous products) into pails or metal containers. Below is a detailed breakdown of its features, benefits, applications, and key considerations:

Key Features:

  1. Hopper Design:

    • A stainless steel hopper stores the liquid to be dispensed, ensuring compatibility with edible oils, chemicals, and other liquids.

    • Optional agitation in the hopper to keep products uniformly mixed (ideal for viscous or settling liquids).

  2. Semi-Automatic Operation:

    • Manual loading and unloading of pails/containers by the operator.

    • Automatic filling cycle once the start button is pressed, ensuring consistent volume control.

  3. Precision Filling:

    • Flow meters or load cells for accurate filling within ±0.5% to ±1% of the target volume.

    • Adjustable filling speeds to prevent splashing, foaming, or overfilling.

  4. Drip-Free Nozzles:

    • Self-closing or automatic shutoff nozzles minimize product wastage and spillage.

    • Suitable for both thin and viscous liquids.

  5. Stainless Steel Construction:

    • Made from food-grade stainless steel (304/316) for corrosion resistance and hygiene.

    • Easy to clean and maintain, ensuring compliance with food and industrial standards.

  6. Safety Features:

    • Static grounding system to safely discharge static electricity.

    • Safety interlocks and emergency stop buttons to prevent accidents.

    • Overfill protection to avoid excess product loss.

  7. Customizable Options:

    • Data logging for tracking batch volumes and production counts.

    • Integration with capping, labeling, or sealing machines for a semi-automated workflow.

    • Heating or cooling options for temperature-sensitive products.

  8. Compact and Portable:

    • Space-saving design suitable for small to medium-scale operations.

    • Portable models available for flexible use across different workstations.

  9. Versatility:

    • Compatible with a wide range of container sizes (e.g., 5L, 20L, 50L pails or drums).

    • Suitable for filling oil, chemicals, solvents, paints, adhesives, and more.

Benefits:

  • Cost-Effective: Lower upfront cost compared to fully automatic systems, making it ideal for small to medium-scale operations.

  • Precision: Accurate filling minimizes product wastage and ensures consistent quality.

  • Hygiene: Stainless steel construction and easy-to-clean design ensure food safety and compliance with health regulations.

  • Safety: Built-in safety features protect operators and prevent contamination.

  • Versatility: Handles a wide range of liquids and container sizes, making it adaptable to various industries.

  • Ease of Use: Simple operation with minimal training required.

Applications:

  • Edible Oils: Filling pails or drums with vegetable oils, olive oil, sunflower oil, etc.

  • Chemicals: Packaging industrial chemicals, solvents, or lubricants.

  • Food & Beverage: Filling syrups, sauces, or beverages into pails or drums.

  • Pharmaceuticals: Packaging liquid medications or supplements in bulk.

  • Industrial Use: Filling drums with paints, adhesives, or other viscous liquids.

Operation Steps:

  1. Container Loading:

    • The operator manually places an empty pail or drum under the filling nozzle.

  2. Filling Process:

    • The operator initiates the filling cycle via a foot switch or button.

    • The machine automatically dispenses the liquid into the container using the flow meter or load cell for precise volume control.

  3. Dripping and Sealing:

    • The nozzle automatically shuts off or closes to prevent dripping after filling is complete.

    • The filled container can then be sealed or capped manually or with an optional capping machine.

  4. Container Unloading:

    • The operator removes the filled container and replaces it with the next one.

  5. Cleaning and Maintenance:

    • The machine is cleaned between batches to prevent cross-contamination.

    • Routine maintenance ensures optimal performance and hygiene.

Why Choose a Semi-Automatic Hopper Type Filling Machine?

This machine is ideal for businesses requiring precision and versatility at an affordable price. It offers:

  • Cost Efficiency: Lower initial investment compared to fully automatic systems.

  • Accuracy: Precision filling ensures minimal wastage and consistent product quality.

  • Hygiene and Safety: Stainless steel construction and safety features meet food and industrial standards.

  • Versatility: Suitable for a wide range of liquids and container sizes.

  • Ease of Use: Simple operation with minimal training required.

Considerations When Purchasing:

  1. Production Volume: Ensure the machine’s speed matches your production requirements (e.g., containers per hour).

  2. Barrel Size Compatibility: Verify that the machine can accommodate the container sizes you use.

  3. Material Compatibility: Ensure the machine is suitable for your product (e.g., food-grade, chemical-resistant).

  4. Safety and Compliance: Check for certifications (e.g., FDA, HACCP, ATEX) and safety features.

  5. Customization Options: Consider additional features like data logging, heating/cooling, or integration with other machines (e.g., capping, labeling).

This machine is a practical and efficient solution for businesses looking to streamline their liquid filling operations while maintaining accuracy, hygiene, and safety.


label: ibc tote filling systems

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