Versatile IBC Tote Filling Machine - Efficient Filler for Various Liquids in 1000L Containers
Versatile IBC Tote Filling Machine for 1000L Containers
The IBC tote filling machine is a high-capacity, automated solution designed for efficient and precise filling of 1000-liter Intermediate Bulk Containers (IBCs). Ideal for industrial liquids, chemicals, food products, and more, this machine combines speed, accuracy, and safety to streamline your bulk filling operations.
1. Key Features
High-Capacity Filling:
Fills 1000L IBC totes in 2–5 minutes (depending on product viscosity and nozzle size).
Compatible with standard IBC tote sizes and types (plastic, stainless steel, or hybrid).
Precision Filling:
±0.5% accuracy via gravimetric or volumetric systems.
Adjustable fill levels and automatic shutoff to prevent overfilling.
Multi-Product Flexibility: Store up to 50+ pre-set recipes in the PLC for quick changeovers between products.
2. Advanced Filling Technology
Nozzle Options:
Top-Fill or Bottom-Fill: Suits different IBC designs and minimizes splashing.
Self-Venting Nozzles: Prevent vacuum lock during filling of viscous liquids.
Viscosity Handling:
Gear Pumps or Diaphragm Pumps: For thick liquids (e.g., syrups, resins, adhesives).
Flow Meters: For precise measurement of low-viscosity products (e.g., water-based solutions).
Anti-Foam Control: Reduces foam formation in products like detergents, coatings, or beverages.
3. Material Compatibility and Safety
Corrosion-Resistant Construction: Stainless steel (304/316) or Hastelloy for aggressive chemicals.
Explosion-Proof Design: ATEX/NFPA compliance for flammable environments (e.g., solvents, fuels).
Static Grounding Systems: Eliminates spark risks during filling.
Drip-Free Valves: Prevents leaks and spills after filling.
4. Customization and Integration
Optional Upgrades:
Automated Lid Sealing: Heat-sealing or crimping modules for tamper-evident closures.
Nitrogen Blanketing: Prevents oxidation or contamination in sensitive products.
Labeling Systems: Apply batch codes, expiry dates, or barcodes directly to IBCs.
Vacuum Systems: For filling settling or high-viscosity liquids (e.g., oils, resins).
Modular Design: Easily integrates with upstream (mixing tanks) and downstream (palletizing) systems.
5. Efficiency and Labor Savings
Fully Automated Operation: Minimal operator input; one person can manage multiple machines.
Quick Changeovers: Tool-free nozzle swaps and self-cleaning cycles reduce downtime.
Space-Efficient: Compact footprint optimizes factory floor space.
6. Applications
Perfect for a wide range of industrial and commercial liquids, including:
Chemicals: Acids, bases, solvents, and specialty chemicals.
Food & Beverage: Syrups, cooking oils, sauces, and bulk beverages.
Pharmaceuticals: APIs, suspensions, and bulk pharma liquids.
Oils and Lubricants: Engine oils, greases, and industrial lubricants.
Coatings and Adhesives: Paints, resins, and sealants.
Agricultural Products: Fertilizers, pesticides, and crop protectants.
7. Why Choose This IBC Filling Machine?
This machine offers a reliable, scalable solution for bulk liquid filling:
Speed and Accuracy: Fast cycle times and precise fills reduce waste and labor costs.
Versatility: Customizable for multi-product lines and integrable with existing workflows.
Safety and Compliance: Robust safety features ensure operator protection and regulatory adherence.
Low Maintenance: Durable construction and modular design minimize long-term costs.
Invest in an automated IBC tote filling machine to enhance productivity, improve safety, and deliver consistent quality for your high-volume liquid filling needs.
Immediate Order:
Website: https://www.glzon.com/product/drumfillingmachines-en.html
China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com
-
Ink Filling Machine 220L Large Barrel Chemical Filling Machine[2025-05-06]
-
Automatic Drum and IBC Tote Filling Machine - High-Precision Liquid Filling Equipment for Drums & Totes[2025-05-06]
-
Shampoo Detergent Solution Filling Machine Manufacturing for Bottle[2025-06-13]
-
Explosion Proof Automaticfilling Machine for 30L Glues Cans Stock[2025-05-15]