Semi Automatic Machine

The Dual-Head 10L Semi-Auto Filling Machine with Synchronized Weighing is a high-efficiency solution designed for filling liquids into containers like jerry cans or drums with neck diameters ranging from 20mm to 150mm. Its dual-head design and synchronized weighing system make it twice as fast as single-head machines, while ensuring accuracy and reliability. Below is a detailed overview of its features, benefits, applications, and key considerations.

Key Features:

1. Dual-Head Design:

• Two independent filling heads allow for 2x faster filling compared to single-head machines.

• Ideal for high-volume production or large-scale operations.

2. Synchronized Weighing System:

• Integrated weighing technology ensures precise and consistent filling volumes.

• Each head is equipped with load cells to monitor and adjust the filling process in real-time.

3. 10L Capacity:

• Suitable for filling containers up to 10 liters (e.g., jerry cans, drums, or IBCs).

• Customizable for smaller or larger volumes based on requirements.

4. Versatile Neck Diameter Compatibility:

• Accommodates container necks ranging from 20mm to 150mm, making it suitable for a wide range of containers.

• Adjustable nozzles ensure a secure fit and minimal spillage.

5. Semi-Automatic Operation:

• User-friendly interface with touchscreen controls for easy setup and operation.

• Manual placement of containers with automated filling and stopping.

6. High Accuracy:

• Precision filling with ±0.5% accuracy, reducing product waste and ensuring consistency.

• Suitable for viscous or non-viscous liquids, including chemicals, oils, and food products.

7. Hygienic Design:

• Constructed from stainless steel (304/316) for durability and corrosion resistance.

• Easy to clean and sanitize, meeting food and pharmaceutical industry standards.

8. Safety Features:

• Overfill protection to prevent spills and product loss.

• Emergency stop buttons and safety interlocks for operator protection.

• Grounding and static-dissipative materials to prevent sparks or electrical hazards.

9. Customizable Speed and Flow Rate:

• Adjustable flow rates and filling speeds to accommodate different products and container sizes.

• Suitable for both fast and slow filling applications.

10. Data Logging and Integration:

• Optional data logging for tracking fill volumes, batch numbers, and operator activity.

• Compatible with PLC systems and can be integrated into larger automation workflows.

Benefits:

• Efficiency: Dual-head design and synchronized weighing enable 2x faster filling, reducing production time and labor costs.

• Precision: High accuracy ensures consistent fill volumes, minimizing product waste and rework.

• Versatility: Suitable for a wide range of container sizes and liquid types, making it adaptable to various industries.

• Safety: Robust safety features protect operators and prevent product contamination.

• Cost-Effective: Reduces downtime and increases throughput, maximizing return on investment.

Applications:

• Chemical Industry: Filling solvents, acids, bases, or other industrial chemicals into drums or IBCs.

• Oil and Lubricants: Packaging engine oil, hydraulic oil, or grease into jerry cans or drums.

• Food and Beverage: Filling sauces, syrups, or beverages into containers for storage or distribution.

• Pharmaceuticals: Packaging liquid medications or formulations into sterile containers.

• Agriculture: Filling pesticides, fertilizers, or other agrochemicals into drums or IBCs.

• Logistics and Distribution: Bulk filling of liquids for shipping or storage.

Operation Steps:

1. Container Placement:

• The operator manually places the container under the filling nozzle.

2. Automatic Filling:

• The machine detects the container and initiates filling using the synchronized weighing system.

• The dual-head design allows for two containers to be filled simultaneously.

3. Precision Stopping:

• The machine stops filling once the desired volume is reached, ensuring accuracy and minimal spillage.

4. Container Removal:

• The filled container is removed, and the next one is placed for continuous operation.

5. Cleaning and Maintenance:

• The machine is easily cleaned between batches to prevent cross-contamination.

• Routine maintenance ensures optimal performance and longevity.

Why Choose This Machine?

The Dual-Head 10L Semi-Auto Filling Machine with Synchronized Weighing offers a reliable, efficient, and precise solution for filling liquids into containers of various sizes. Its dual-head design, high accuracy, and versatility make it ideal for industries requiring high-volume, consistent, and safe liquid filling. Whether you’re in the chemical, food, pharmaceutical, or agricultural sectors, this machine provides a cost-effective way to meet your production needs.

For customization or technical assistance, consult with suppliers like GLZON or other reputable manufacturers to ensure the machine meets your specific requirements.