Semi Automatic Drum Filling Machine for Engine Oil & Lubricant Oil Reliable Drum & Tote Filling System

For a semi-automatic drum and tote filling machine designed for engine oil and lubricant oil, the system must prioritize precision, safety, and reliability. Below is a structured overview of key features, materials, and considerations tailored to your needs:

1. Key Features for Engine Oil & Lubricant Filling

a. Precision Filling:

• Volumetric or Mass Flow Metering:

• Ensures accurate fill volumes (e.g., ±0.5% error) for drums (20–200L) or totes (1,000L+).

• Ideal for engine oils with strict viscosity requirements.

• Weight-Based Filling (Optional):

• Use load cells for ultra-precise measurement, critical for high-value lubricants.

b. Viscosity Handling:

• High-Flow Pumps & Heaters (Optional):

• For oils with high viscosity (e.g., SAE 50 engine oils) at low temperatures.

• Adjustable Flow Rate:

• Prevents splashing or foaming during filling.

c. Automation & Control:

• Semi-Automatic Operation:

• Manual drum placement + automated fill cycle (start/stop via foot pedal or HMI).

• Programmable Logic Controller (PLC):

• Store multiple product recipes (e.g., different oil types/viscosities).

• Touchscreen HMI:

• Intuitive interface for setting fill volume, speed, and batch counting.

2. Safety & Compliance

a. Spill Prevention:

• Drip-Free Nozzles:

• Self-closing or retractable spouts to prevent dripping after fill.

• Overfill Protection:

• Automatic shutoff when target volume is reached.

• Secondary Containment:

• Drip trays or interlocked catch pans around the fill area.

b. ATEX/IECEx Certification:

• Explosion-proof design for flammable environments (common in oil mist atmospheres).

• Pneumatic actuators instead of electrical components near fill zones.

c. OSHA/ATEX Compliance:

• Guardrails, emergency stop buttons, and hazard placards.

3. Materials & Construction

• Stainless Steel (SS316 or SS304):

• Corrosion-resistant and compatible with oil-based products.

• PTFE Seals & Gaskets:

• Chemical-resistant and durable for long-term use.

• Grounding Systems:

• Prevents static buildup during filling of flammable oils.

4. Integration & Workflow Efficiency

a. Compatibility with Existing Systems:

• Pump Integration:

• Connects to existing pumps or tanks for seamless operation.

• Barcode/RFID Reading (Optional):

• Tracks batches, expiration dates, or product types for traceability.

b. Drum Handling:

• Roller Conveyors or Pallet Tables:

• Streamlines drum movement before/after filling.

• Drum Lid Removal (Optional):

• Automated lid lifters for faster cycle times.

5. Maintenance & Cleaning

• Quick-Disconnect Fittings:

• Easy nozzle removal for cleaning or replacement.

• CIP (Clean-in-Place) Ports (Optional):

• For automated cleaning without disassembly.

• Filter/Strainer Access:

• Prevents clogging from contaminants in bulk storage tanks.

6. Top Manufacturers & Models

a. Reliable Systems:

• FillTech USA: Semi-automatic drum fillers with ATEX options and high-viscosity pumps.

• Graco: Roughneck Series for heavy-duty oil filling with precision meters.

• IBC Codman: Weight-based filling systems for high-accuracy lube oil applications.

b. Customization Options:

• Heated Hoses/Nozzles: For maintaining oil temperature during filling.

• Nitrogen Blanketing: Prevents oxidation in stored drums (critical for premium oils).

7. Cost Considerations

• Entry-Level Systems: ~

  $15,000\text{–}$

  15,000–30,000 (basic semi-auto drum fillers).

• High-End Systems: ~

  $50,000\text{–}$

  50,000–100,000+ (with ATEX certification, weight-based filling, and automation).

• ROI Justification: Reduced labor costs, minimized spills, and compliance with safety regulations.

8. Workflow Example

1. Drum Placement: Manual positioning on the fill platform.

2. Nozzle Descent: Automated insertion into the drum.

3. Filling: Programmed flow rate ensures no splashing; stops automatically at target volume.

4. Drum Removal: Manual rollout to conveyor or palletizing station.

5. Batch Logging: HMI records fill volume, time, and product type for traceability.

By investing in a semi-automatic drum/tote filling machine with ATEX compliance, precision metering, and spill prevention, you can ensure efficient, safe, and reliable production of engine oils and lubricants while meeting industry standards.

Immediate Order:

Website: https://www.glzon.com/product/drumfillingmachines-en.html

Alibaba: https://www.alibaba.com/product-detail/High-Speed-Drum-Filling-Machine-Automatic_1601405682760.html?spm=a2747.product_manager.0.0.515e2c3cjNCu3K

China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com