Inline Pail Packaging System Seamless 5 Gallon Pail Filling

Shanghai Guangzhi Launches PF-5100 Inline Pail Packaging System: 120 Pails/Hour with Seamless 5-Gallon Filling

October 26, 2023 | Shanghai, China

Industry-Disrupting Performance

The PF-5100 Inline Pail Packaging System redefines high-volume liquid packaging with 120 pails/hour throughput and ±0.15% gravimetric accuracy. Engineered for continuous operation, it eliminates production gaps through its patented four-station workflow:

1. Nitrogen Purging Station: Reduces O₂ to <0.5% in 0.5 seconds

2. Coriolis Mass Filling: Compensates viscosity changes (50–500,000 cP) in real-time

3. Laser-Guided Lid Placement: ±0.1mm positioning accuracy

4. Torque-Controlled Sealing: 5–50 N·m adaptive closure force

Core Innovations

• Zero-Gap Magnetic Conveyor:

  Synchronizes pail transfer with ±0.1s precision, eliminating line stoppages.

• Air-Knife Nozzle Cutoff:

  Reduces product residue to <0.05ml (saves $280,000/year in chemical plants).

• VOC Containment System:

  Integrates carbon adsorption + RTO combustion (>99.8% emission reduction).

Industry Validation

Dow Chemical Texas Plant Report:

*"After replacing three legacy lines with PF-5100 systems:

• Throughput increased 47% (72 → 120 pails/hour)

• Product giveaway reduced from 1.2% to <0.1%

• ROI achieved in 5 months"*

  ― James Wilson, Director of Packaging Operations

Compliance & Safety

• Explosion Safety: ATEX Zone 1 (IECEx) for solvent filling

• Food/Pharma: FDA 21 CFR 177.2600 & EHEDG Class I certification

• Electrostatic Control: Surface resistance <10⁴ Ω (NFPA 77)

Configurations & Availability

Global Launch Offer:

• 30-day on-site trial with efficiency guarantee

• Lifetime AI optimization software updates

• 10-year warranty on core components