High-Speed 200 Containers/Hour Smart Filling System - Multi-Nozzle Beverage Liquid Packing Machinery with CIP Function

2025-05-14 11:27:33 glzon

Smart Filling Technology,drum filling nozzle,drum filling system

The High-Speed 200 Containers/Hour Smart Filling System - Multi-Nozzle Beverage Liquid Packing Machinery with CIP Function is a cutting-edge solution designed for efficient, precise, and hygienic filling of beverages and liquid products. Below is a detailed overview of its features, applications, benefits, and technical specifications.

Key Features:

  1. High-Speed Filling:

    • 200 containers per hour capacity, ideal for high-volume production lines.

    • Multi-nozzle design (e.g., 8, 12, or 16 nozzles) for simultaneous filling of multiple containers.

  2. Smart Control System:

    • PLC-based automation with a touchscreen HMI for intuitive operation and monitoring.

    • Servo motor technology ensures precise filling volumes and speed control.

    • Recipe management for quick changeover between products and container sizes.

  3. CIP (Clean-In-Place) Function:

    • Automated cleaning system to sanitize the filling machine without manual disassembly.

    • Spray balls, rinse arms, and recirculation loops ensure thorough cleaning of all product contact surfaces.

    • Chemical-resistant materials (e.g., stainless steel, PTFE) for compatibility with cleaning agents.

  4. Versatile Compatibility:

    • Suitable for filling beverages (juices, sodas, teas, energy drinks), liquids (water, sauces, oils), and viscous products (syrups, dressings).

    • Accommodates various container types: PET bottles, glass bottles, cans, jars, and cartons.

  5. Precision Filling:

    • Weight-based or volumetric filling with accuracy of ±0.5% (weight) or ±1% (volume).

    • Level sensors and flow meters ensure consistent fill levels and prevent overfilling.

  6. Hygienic Design:

    • Stainless steel construction (304/316L) for corrosion resistance and food safety.

    • Quick-release nozzles and easy-access components for maintenance and cleaning.

    • Drip-free valves minimize product loss and contamination.

  7. Safety and Compliance:

    • Interlock systems prevent operation during maintenance or cleaning.

    • Emergency stop buttons and safety guards protect operators.

    • CE, ISO, and NSF certifications ensure compliance with international standards.

  8. Modular and Scalable:

    • Easily integrates with conveyors, capping machines, labelers, and coding systems.

    • Customizable nozzle count and configuration to match production requirements.

Applications:

  • Beverages: Juices, sodas, energy drinks, teas, and coffee beverages.

  • Liquids: Water, flavored waters, sauces, syrups, and oils.

  • Food and Beverage Industries: Dairy products, wine, beer, and non-alcoholic drinks.

  • Pharmaceuticals: Oral liquids, syrups, and specialty medications.

  • Cosmetics: Lotions, serums, and liquid foundations.

Benefits:

  1. Efficiency:

    • High-speed multi-nozzle filling reduces production time and labor costs.

    • Automated CIP function minimizes downtime for cleaning and maintenance.

  2. Precision:

    • Accurate filling volumes reduce product giveaway and ensure consistency across batches.

    • Servo motor technology eliminates drips and spills.

  3. Hygiene:

    • CIP functionality and stainless steel construction ensure a clean, contaminant-free environment.

    • Drip-free nozzles and quick-release components simplify sanitation.

  4. Flexibility:

    • Adjustable nozzles and recipe management accommodate various container sizes and products.

    • Modular design allows for future expansion or integration with other equipment.

  5. Cost-Effectiveness:

    • Reduces labor costs by minimizing manual intervention.

    • Low maintenance and durable construction minimize long-term operating expenses.

  6. Compliance:

    • Meets global food safety and hygiene standards (e.g., CE, ISO, NSF).

    • Traceability features (e.g., batch logging) support quality control and regulatory compliance.

Technical Specifications (Example):

  • Filling Speed: 200 containers/hour (depending on nozzle count and product viscosity).

  • Nozzle Count: 8, 12, or 16 (customizable).

  • Filling Accuracy: ±0.5% (weight-based) or ±1% (volumetric).

  • Materials: 304/316L stainless steel, PTFE seals, and food-grade polymers.

  • Power Source: Electric (220V/50Hz or 110V/60Hz) with optional pneumatic assistance.

  • Control System: PLC with touchscreen HMI (Siemens, Omron, or similar).

  • Dimensions: Compact footprint (e.g., 2500mm x 1500mm x 2200mm).

  • Weight: ~1500 kg (depending on configuration).

  • Container Compatibility: PET bottles, glass bottles, cans, jars, and cartons (customizable).

Optional Add-Ons:

  1. Conveyor System: Automated transport of containers for continuous operation.

  2. Capping Machine: Integrated for screw caps, crown caps, or snap caps.

  3. Labeling Machine: Automatic application of front/back labels or wraparound labels.

  4. Nitrogen Dosing: For preserving product freshness by purging oxygen from containers.

  5. Data Logging: USB or Ethernet connectivity for recording fill data and integration with MES/ERP systems.

  6. RFID/Barcode Scanners: For automatic container recognition and tracking.

  7. Temperature Control: Heating or cooling modules for temperature-sensitive products.

Conclusion:

The High-Speed 200 Containers/Hour Smart Filling System is a reliable, efficient, and hygienic solution for beverage and liquid packaging operations. Its multi-nozzle design, smart automation, and CIP functionality make it ideal for high-volume production environments. Whether you’re filling bottles, cans, or jars, this machinery ensures consistent quality, reduces labor costs, and meets the highest hygiene standards.


label: 200L

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