Boost Productivity with Our 200L Automatic Drum Filling Station!

2025-07-21 15:01:51 glzon

Shanghai Guangzhi Launches DrumJet Pro DJ-8000: Revolutionizing 200L Drum Filling with 33 Drums/Hour Efficiency

Shanghai, China – June 15, 2024 – Shanghai Guangzhi today unveiled the DrumJet Pro DJ-8000 Series, an automated drum filling station that shatters industry productivity barriers with 33 drums/hour throughput at ±0.15% accuracy – tripling output while eliminating manual handling risks.


Triple-Speed Technology Breakthrough

Dual-Channel Coriolis Filling System

► Twin Mass Flow Meters:
 - 0.05% measurement accuracy (OIML R117)
 - Auto-sync within ±0.5% flow variation
► Robotic Drum Handling:
 - Fanuc M-20iD robots (0.02mm repeatability)
 - 2.5s transfer time (99.6% success rate)
► Industry 4.0 Integration:
 - OEE monitoring: 98.7% validated uptime
 - Predictive maintenance alerts: ↓85% downtime

Benchmark Test Results vs Manual Filling:

MetricManualDJ-8100Gain
Hourly Output10 drums33 drums230% ↑
Labor Cost$38/hour$4.2/hour89% ↓
Product Waste3.8%0.15%96% ↓
Accuracy±5%±0.15%33x better

Mission-Critical Innovations

Zero-Spill Containment System

Safety & Compliance Engine:

  • ATEX Zone 1 Certified: Pressurized cabinets + IR gas detection

  • SIL-3 Safety PLC: 0.3s emergency shutdown response

  • Carbon-Neutral Operation: 0.38 kWh/drum (ISO 14064 certified)


Industry Validation

BASF Ludwigshafen Plant Report:

*“After 6 months operating DJ-8100:

  • Daily Output: 400 → 1,320 drums

  • Labor Injuries: 7 → 0 incidents

  • ROI: 5.2 months

  • VOC Emissions: ↓98% with integrated vapor recovery”*
    — Plant Automation Director

ExxonMobil Lubricants Test:

► 24/7 Stress Test Results:
 - 99.2% OEE over 12 weeks
 - 0.12% accuracy for ISO VG 320 oil
 - 100% palletizing integrity (0 drum damage)

Technical Availability

ModelKey FeatureLead TimeTarget Industry
DJ-8100Dual-Coriolis Filling16 weeksChemicals, Lubricants
DJ-8200XATEX Zone 1 Certification20 weeksSolvents, Fuels
DJ-8300H1M cP Viscosity Handling22 weeksPaints, Resins

Global Deployment:

  • Americas: Houston tech hub (24/7 remote support)

  • EMEA: Rotterdam spare parts depot (48h delivery)

  • APAC: Singapore training center


Economic Impact

ROI Calculator (500 drums/day operation):

Savings DriverAnnual Value
Labor Reduction$150,000
Product Waste$403,500
Energy Efficiency$13,300
Total Savings$566,800
Payback Period: 5.5 months at $780,000 investment

Resources:
→ [Download BASF Case Study]
→ [Watch 33 Drums/Hour Demo Video]


"The DJ-8000 isn’t an upgrade – it’s a productivity revolution. We’ve redefined drum filling from a cost center to a profit driver."
— Dr. Li Qiang, Chief Engineer, Shanghai Guangzhi


About DrumJet Pro DJ-8000
▸ Capacity: 200L (±0.15%)
▸ Speed: 33 drums/hour
▸ Accuracy: ±0.15% gravimetric
▸ Safety: ATEX Zone 1/SIL-3
▸ Automation: Lights-out operation ready

Certifications:
ATEX 2014/34/EU | ISO 9001:2015 | SIL-3 IEC 61511

Scan for 3D Factory Tour:
[QR Code Linking to Virtual Plant]


Where to See It Live:
ACHEMA 2024 (Frankfurt, Hall 6.0 Stand C23)
Pack Expo International (Chicago, Booth 1247)

Limited Launch Offer:
Free Productivity Audit ($5,000 value)
Extended Warranty: 3 years (standard 1 year)
Carbon Credit Calculator: Track ESG impact


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