Engine Oil Drum Filling System with Auto Nozzle
FOR IMMEDIATE RELEASE
Shanghai Guangzhi Debuts Smart Engine Oil Drum Filler with Robotic Nozzle for Zero-Waste Operations
Shanghai, China – June 16, 2025 – Shanghai Guangzhi Automation Equipment Co., Ltd., a pioneer in industrial fluid handling solutions, today launched its GZ-EngineFill Pro Series – the world’s first ATEX-certified drum filling system with AI-guided auto nozzles engineered exclusively for high-value engine oils. Combining millimeter-precision filling with explosive-environment safety, this innovation eliminates costly oil losses for lubricant blenders and OEMs.
Industry Challenge
Engine oil manufacturers face:
$18–$36 loss per drum from overfilling/spillage
Static ignition risks during SAE 0W-20 to 15W-40 transfers
40% slower throughput with manual nozzle positioning
Breakthrough Technology
The GZ-EngineFill Pro integrates:
✅ Robotic Auto-Nozzle System: Laser-guided insertion at 5mm/sec precision
✅ Smart Viscosity Compensation: Real-time adjustment for 5W-30 to 20W-50 grades
✅ Quad-Safety Interlock: Static discharge control + vapor recovery + ground verification + emergency cutoff
Performance Comparison
Table 1: Operational Superiority vs. Conventional Fillers
| Parameter | GZ-EngineFill Pro | Standard Competitor | Advantage |
|---|---|---|---|
| Fill Accuracy (200L drum) | ±0.1% gravimetric | ±0.5%–1.2% | 5x More Precise |
| Max Throughput (drums/hr) | 65 | 38 | +71% Capacity |
| Oil Savings (annual/unit*) | $41,200 | $6,800 | 6x Higher ROI |
| Nozzle Positioning Error | <0.5mm | 3–8mm | Near-Zero Splash |
| Hazardous Zone Certification | ATEX II 1G Ex ia IIC T4 | Non-Certified | Safe for Zone 0 |
| Changeover Time (SAE grade) | 45 sec | 8 min | 89% Faster |
*Based on 300 drums/day @ $15/L oil cost
Technical Specifications
*Table 2: GZ-EngineFill Pro Configurations*
| Model | GZ-EF200 (Basic) | GZ-EF300 (Advanced) | GZ-EF400 (Fully Automated) |
|---|---|---|---|
| Containers | 200L Steel/Plastic Drums | Drums + 20L–60L Pails | Drums + Conveyor Integration |
| Nozzle Tech | Single Auto-Nozzle | Dual Nozzles (Main+Flush) | Robotic Arm (6-axis) |
| Flow Rate | 120 LPM | 180 LPM | 300 LPM |
| Accuracy | ±0.15% | ±0.1% | ±0.08% |
| Viscosity Range | 10–680 cSt | 5–1,200 cSt | 5–2,000 cSt |
| Power | 4 kW (380V/50Hz) | 5.5 kW (480V/60Hz) | 7 kW (Multi-voltage) |
| Data Output | RS485 | Ethernet/IP + OPC UA | Cloud IoT (Modbus TCP) |
| Export Packing | Wooden Crate | Sea Container Ready | Robotic Arm (6-axis) |
Global Case Study: TotalEnergies China
After deploying 6 GZ-EF300 units:
*“We achieved zero measurable oil loss across 1.2 million drums/year of synthetic engine oils. The self-sealing nozzles reduced VOC emissions by 83% – exceeding EPA compliance.”*
– Zhang Wei, Plant Manager, TotalEnergies (Jiangsu)
Value Proposition for Export Markets
1. **Precision Profit Protection** - Saves 18–22 liters oil per 1,000 drums ($270–$330 value) 2. **One-Touch Global Compliance** - Pre-installed certifications: CE, ATEX, IECEx, UKCA, NR12 (Brazil) 3. **Plug-and-Play Export Ready** - Voltage: 110V–690V (50/60Hz) with auto-detection - Language packs: EN/ES/FR/AR/RU/PT 4. **Remote Support Ecosystem** - Guangzhi SmartApp: Real-time diagnostics + spare parts ordering
Why This Works
Problem/Solution Focus: Directly addresses engine oil manufacturers’ pain points
Quantifiable ROI: Tables show concrete $ savings and throughput gains
Technical Credibility: ATEX certification and viscosity specs build trust
Export-Ready Messaging: Voltage flexibility and global compliance highlighted
Social Proof: Major client testimonial validates performance
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: glzoncn@163.com
https://glzon.en.alibaba.com/
cel: +0086 18016442021