5L Filling Machine - High Automation & Strong Adaptability
5L Filling Machine - High Automation & Strong Adaptability - Detailed Product Specification
1. Product Overview
The 5L Filling Machine is a fully automatic, high-precision solution engineered for liquids, pastes, and particulates in 1-5L ranges. Designed for industries demanding flexibility and efficiency—such as food, beverage, chemical, and cosmetics—it combines ±0.3% filling accuracy with rapid changeovers. Compliant with CE, UL, FDA, and ISO 9001 standards, it excels in global markets requiring automation and versatility.
2. Core Features
2.1 High Automation
PLC & HMI Control:
Siemens S7-1200 PLC with 10.4” touchscreen for intuitive recipe management (stores 50+ products).
Real-time data logging and batch reporting for traceability.
Auto-Calibration:
Dynamic weighing mode adjusts for temperature/viscosity changes (1-10,000cPs).
Self-diagnostics with error codes and troubleshooting guides.
Integrated Conveyor System:
Auto-indexing with bottle detection (no-container/no-fill interlock).
Adjustable speed (0-30m/min) and lane width (50-400mm).
CIP/SIP Compatibility:
Automatic cleaning cycles with WFI (Water For Injection) and steam sterilization.
Clean-in-Place (CIP) mode reduces downtime by 40%.
2.2 Strong Adaptability
Wide Viscosity Range:
Handles water-thin liquids to heavy creams (1-10,000cPs).
Optional agitator for particulate-heavy suspensions.
Quick-Change Nozzles:
Tool-less disassembly in <3 minutes for 50-400mm containers.
Anti-drip design with silicone wiper seals.
Multi-Language Interface:
12 languages (EN/ES/FR/AR/ZH/RU/DE/PT/IT/JA/KO/VI) with video tutorials.
USB port for recipe import/export.
Explosion-Proof Option:
ATEX II 3G certification for flammable liquids (e.g., solvents, alcohols).
3. Technical Specifications
| Parameter | Details |
|---|---|
| Filling Capacity | 1-5L (adjustable), 20g incremental tuning |
| Accuracy | ±0.3% (static/dynamic weighing modes), OIML R61 certified |
| Speed | 600-1200 containers/hour (2.5L capacity, viscosity-dependent) |
| Power | 380V 50Hz, 2.2kW (explosion-proof variant available) |
| Air Supply | 0.6-0.8MPa, 0.6m³/min (NPT/G thread fittings) |
| Materials | 316L stainless steel (wetted parts), anodized aluminum frame |
| Control System | Siemens S7-1200 PLC + 10.4” HMI (multilingual) |
| Safety | CE/UL certified, emergency stop, SIL2 safety PLC, IP65 rated |
| Conveyor | 2m length, adjustable height (800-900mm), stainless steel rollers |
4. Technological Innovations
Adaptive Dosing Technology:
Servo-driven pump compensates for viscosity fluctuations in real-time.
Auto-tare function eliminates container weight variations.
Anti-Drip Nozzle:
Pneumatic shut-off with silicone wiper for foam-free filling.
Adjustable dive depth (0-300mm) for splash prevention.
Hygienic Design:
Crevice-free stainless steel construction with FDA-approved seals.
Sloped surfaces for drainage and easy cleaning.
Predictive Maintenance:
AI-driven alerts for component wear (85% accuracy).
Remote monitoring via IoT gateway (optional).
5. Applications
Food & Beverage:
Edible oils, sauces, honey, dairy products, and juice concentrates.
Cosmetics:
Lotions, shampoos, liquid foundations, and serums.
Chemicals:
Detergents, lubricants, agricultural chemicals, and adhesives.
Pharma:
Oral liquids, vaccines, sterile solutions, and ointments.
6. Global After-Sales Support
48-Hour Response:
Multilingual hotline in 8 languages (EN/ES/FR/AR/RU/ZH/DE/PT).
Video troubleshooting guides accessible via QR code.
On-Site Engineers:
150+ technicians worldwide, 72-hour deployment to major ports.
Annual maintenance contracts with priority support.
Spare Parts Logistics:
24-48 hour DHL delivery from regional hubs (Rotterdam, Dubai, Houston, Shanghai).
Critical kit: 1-year supply of seals, O-rings, and filters included.
Remote Diagnostics:
TeamViewer/VNC access for real-time troubleshooting.
Cloud-based performance analytics.
7. Export-Ready Compliance
Certifications:
CE, UL, FDA, ATEX, and ISO 9001 documentation provided.
Halal and Kosher compliance options.
Voltage Adaptation:
Pre-configured for 110V/220V and 50/60Hz.
Voltage stabilizer included for unstable grids.
Language Packs:
HMI interface and manuals in 12 languages.
Multilingual warning labels and safety signs.
8. Customization Options
Heated Hopper:
Temperature control up to 80°C for heat-sensitive materials.
Insulated stainless steel tank with digital thermostat.
Nitrogen Purge System:
For oxygen-sensitive products (e.g., pharmaceuticals, beverages).
Dust Cover:
IP65-rated enclosure for harsh environments.
